Sharp R-890SLM Service Manual

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R-890SLM
CONTENTS
CHAPTER 1. BEFORE SERVICING
CHAPTER 2. WARNING TO SERVICE PERSONNEL
CHAPTER 3. PRODUCT SPECIFICATIONS
CHAPTER 4. APPEARANCE VIEW
CHAPTER 5. OPERATION SEQUENCE
CHAPTER 6. FUNCTION OF IMPORTANT
COMPONENTS
CHAPTER 7. TROUBLESHOOTING GUIDE
CHAPTER 8. TEST PROCEDURES
SERVICE MANUAL
S3905R890PKS
MICROWAVE OVEN WITH
GRILL AND CONVECTION
MODELS
R-890SLM
This document has been published to be used for after sales service only.
The contents are subject to change without notice.
CHAPTER 9. CONTROL PANEL ASSEMBLY
CHAPTER 10. PRECAUTIONS FOR USING LEAD-FREE
SOLDER
CHAPTER 11. COMPONENT REPLACEMENT AND
ADJUSTMENT PROCEDURE
CHAPTER 12. MICROWAVE MEASUREMENT
CHAPTER 13. CIRCUIT DIAGRAMS
Parts List
In interests of user-safety the oven should be restored to its
original condition and only parts identical to those specified
should be used.
Service_R-890SLM.indd 1 4/25/09 10:54:28 AM
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Summary of Contents

Page 1 - R-890SLM

R-890SLMCONTENTSCHAPTER 1. BEFORE SERVICINGCHAPTER 2. WARNING TO SERVICE PERSONNELCHAPTER 3. PRODUCT SPECIFICATIONSCHAPTER 4. APPEARANCE VIEWCHAPTER 5

Page 2 - CONTENTS

R-890SLM5 - 43. COOLING FAN OPERATIONOPERATION MODE DEVICE POWER CONTROLPREHEATCooling 60%CONV. (OVEN)Cooling fan 60% 60 min. then 100%Others Cooling

Page 3 - CHAPTER 1. BEFORE SERVICING

R-890SLM6 - 1CHAPTER 6. FUNCTION OF IMPORTANT COMPONENTS[1] DOOR OPEN MECHANISMThe door can be opened by pulling the door handle. When the handle is p

Page 4 - REMEMBER TO CHECK 3D

R-890SLM6 - 22. The peak reverse voltage of D2 of the rectifier goes beyond the rated peak reverse voltage 1.7 KV in the voltage doubler circuit.3. D

Page 5 - [1] SPECIFICATION

R-890SLM7 - 1CHAPTER 7. TROUBLESHOOTING GUIDEWhen troubleshooting the microwave oven, it is helpful to follow the Sequence of Operation in performin

Page 6 - CHAPTER 4. APPEARANCE VIEW

R-890SLM7 - 2.deneposiroodehtnehwswolbA8FesuF.teltuollawotnideggulpsidrocrewopnehwswolbesufemoH.teltuollawotnideggulpsidrocrewopnehwswolbA02esuFteltuo

Page 7 - CHAPTER 5. OPERATION SEQUENCE

R-890SLM8 - 1CHAPTER 8. TEST PROCEDURES[1] A: MAGNETRON TESTNEVER TOUCH ANY PART IN THE CIRCUIT WITH YOUR HAND OR AN INSULATED TOOL WHILE THE OVEN IS

Page 8 - [5] COMBI COOKING CONDITION

R-890SLMD2 D1ASYMMETRICRECTIFIERHIGH VOLTAGERECTIFIERA BC[3] C: HIGH VOLTAGE RECTIFIER TESTCARRY OUT 3D CHECKS.Isolate the high voltage rectifier assem

Page 9 - [6] ON/OFF TIME RATIO

R-890SLM8 - 3[7] G: THERMAL CUT-OUT TESTCARRY OUT 3D CHECKS.Disconnect the leads from the terminals of the thermal cut-out. Then using an ohmme

Page 10 - 4. CONVECTION POWER SETTING

R-890SLM[12] L: GRILL HEATING ELEMENTS (TOP) AND BOTTOM HEATING ELEMENT TESTCARRY OUT 3D CHECKS.Before carrying out the following tests make sure the

Page 11

R-890SLMa70PJ1SA-NC[15] O: RELAY TESTCARRY OUT 3D CHECKS.Remove the outer case and check voltage between Pin Nos. 5 and 7 of the 4 pin connect

Page 12

CHAPTER 1. BEFORE SERVICINGCHAPTER 2. WARNING TO SERVICE PERSONNELCHAPTER 3. PRODUCT SPECIFICATIONS[1] SPECIFICATION ...

Page 13 - IMPORTANT:

R-890SLM9 - 1CHAPTER 9. CONTROL PANEL ASSEMBLY[1] OUTLINE OF CONTROL PANELThe control section consists of the following units as shown in the control

Page 14

R-890SLM9 - 2[2] SERVICING FOR CONTROL PANEL1. Precautions for Handling Electronic ComponentsThis unit uses CMOS LSI in the integral part of

Page 15 - CHAPTER 8. TEST PROCEDURES

R-890SLM10 - 1CHAPTER 10. PRECAUTIONS FOR USING LEAD-FREE SOLDER1. Employing lead-free solderThe “Main PWB” of this model employs lead-free solder. Th

Page 16 - [6] F: THERMISTOR TEST

R-890SLM11 - 1[1] BEFORE OPERATING WARNING AGAINST HIGH VOLTAGE:Microwave ovens contain circuitry capable of producing very high voltage and

Page 17 - [7] G: THERMAL CUT-OUT TEST

R-890SLMCarefully remove four (4) screws holding the magnetron to the waveguide. When removing the screws hold the magn-etron to prevent it from fal

Page 18 - [14] N: JOG SWITCH UNIT TEST

R-890SLMCAUTION: • Do not hit the fan blade when installing because the bracket may be deformed. • Make sure that the fan blade rotate

Page 19 - (PWB) IS OPEN

R-890SLM11 - 4[9] POSITIVE LOCK CONNECTOR REMOVAL1. CARRY OUT 3D CHECKS.2. Push the lever of positive lock® connector.3. Pull down on the positi

Page 20 - [1] OUTLINE OF CONTROL PANEL

R-890SLM11 - 5[13] BOTTOM HEATING ELEMENTS REMOVAL1. CARRY OUT 3D CHECKS.2. Remove the turntable motor cover from the base plate, referring

Page 21 - 4. Other Precautions

R-890SLM11 - 62. The contacts (COM-NO) of the stop switch and the monitored latch switch open within 1.8mm gap between right side of cavity

Page 22 - 3. Soldering

R-890SLMCHAPTER 12. MICROWAVE MEASUREMENTAfter any repair, the microwave oven must be checked for microwave leakage to ensure continued safe operation

Page 23 - WARNING FOR WIRING

R-890SLMCHAPTER 1. BEFORE SERVICING[1] GENERAL IMPORTANT INFORMATIONThis Manual has been prepared to provide Sharp Corp. Service engineers with Operat

Page 24 - [6] FAN MOTOR REPLACEMENT

R-890SLMSCHEMATICNOTE: CONDITION OF OVEN1. DOOR CLOSED.2. PLUGGED IN OVEN.3. NOTHING APPEARS ON DISPLAY.CHAPTER 13. CIRCUIT DIAGRAMS[1] Oven Schematic

Page 25 - 2. REINSTALLATION

R-890SLM13 - 2SCHEMATICNOTE: CONDITION OF OVEN1. DOOR CLOSED. 2. “O” APPEARS ON DISPLAY.Figure O-1(c) Oven Schematic-OFF Condition after the oven door

Page 26 - [10] OVEN LAMP REMOVAL

R-890SLMFigure O-3(b) Oven Schematic-Grill-2 cooking Condition (BOTTOM GRILL mode)13 - 3SCHEMATICNOTE: CONDITION OF OVEN1. DOOR CLOSED.2. BOTTOM GRILL

Page 27 - 1. Adjustment

R-890SLM13 - 4Figure O-4 Oven Schematic-Convection ConditionSCHEMATICNOTE: CONDITION OF OVEN1. DOOR CLOSED.2. CONVECTION MODE SET.3. COOKING TIME SET.

Page 28 - Assembly

R-890SLMFigure O-5(b) Oven Schematic-COMBI-2 cooking Condition (Microwave and Top Grill mode)SCHEMATICNOTE: CONDITION OF OVEN1. DOOR CLOSED.2. COMBI 2

Page 29 - PROCEDURE

R-890SLM13 - 6[2] Pictorial Diagram (Figure S-1)Figure S-1. Pictorial DiagramYRGDERTHWSTNENOPMOCEGATLOVHGIHNORTENGAM.V.HROTICAPAC.V.HREIFITCERCIRTEMMY

Page 30 - CHAPTER 13. CIRCUIT DIAGRAMS

R-890SLM[3] Control Unit Circuit13 - 7Figure S-2. Control Unit CircuitService_R-890SLM.indd 36 4/24/09 5:20:44 PM

Page 31

R-890SLM[4] Printed Wiring Board of Control Unit13 - 8Service_R-890SLM.indd 37 4/24/09 5:20:50 PM

Page 32

R-890SLM[5] Printed Wiring Board of Power Unit13 - 9Service_R-890SLM.indd 38 4/24/09 5:20:57 PM

Page 33

R-890SLM[6] Printed Wiring Board of Switch Unit13 - 10Figure S-3. Printed Wiring Board of Switch UnitService_R-890SLM.indd 39 4/24/09 5:21:02 PM

Page 34

R-890SLMCHAPTER 2. WARNING TO SERVICE PERSONNELMicrowave ovens contain circuitry capable of producing very high voltage and current, contact with any

Page 35

R-890SLM13 - 9Service_R-890SLM.indd 40 4/24/09 5:21:04 PM

Page 36 - [3] Control Unit Circuit

R-890SLMCONTENTS PARTS LIST MICROWAVE OVEN WITHGRILL AND CONVECTIONMODELS R-890SLMParts marked “*” may cause undue microwave exposure.Par

Page 37

R-890SLM2[1] OVEN PARTS7-67-187-117-167-87-187-7x7x2x21-184-254-364-144-264-304-324-274-324-197-127-137-94-31-84-214-247-187-187-187-184-287-42-37-47-

Page 38

R-890SLMPARTS LIST3 NO. PARTS CODEDESCRIPTIONQ’TY PRICERANK [1] OVEN PARTS ELECTRIC PARTS 1-1 FH-HZA075WRE0 Thermistor 1 AS 1-2

Page 39

R-890SLM4 NO. PARTS CODE DESCRIPTIONQ’TY PRICERANK 4-19 NFANMA001URP0 Convection fan 1 AF 4-20 PSPAGA001WRE0 Vibration proof cus

Page 40

R-890SLM5[2] DOOR AND CONTROL PANEL PARTS3-53-23-123-113-83-73-103-93-33-63-45-35-45-15-65-75-55-2-65-2-45-2-15-2-555-2x65-95-2-33-113-11 x103-15-85-2

Page 41 - PARTS LIST

R-890SLM6 NO. PARTS CODE DESCRIPTIONQ’TY PRICERANK [2] DOOR AND CONTROL PANEL PARTS CONTROL PANEL PARTS 3-1 DPWB-A725DRKZ Control unit

Page 42 - [1] OVEN PARTS

COPYRIGHT© 2008 BY SHARP CORPORATIONALL RIGHTS RESERVED.No part of this publication may be reproduced, stored in retrieval systems, or transmit

Page 43 - PARTS LIST

R-890SLMCHAPTER 3. PRODUCT SPECIFICATIONS[1] SPECIFICATIONITEM DESCRIPTIONPower Requirements 230 - 240 Volts / 50 Hertz / Single phase, 3 wire earthed

Page 44

R-890SLMHELP13245116461726735789101211131514CHAPTER 4. APPEARANCE VIEW[1] OVEN1. Control panel2. Oven lamp3. Waveguide cover4. Bottom Grill he

Page 45

R-890SLM[1] OFF CONDITIONClosing the door activates the monitored latch switch and the stop switch.IMPORTANTWhen the oven door is closed, the cont

Page 46

R-890SLM5 - 2[3] GRILL COOKING CONDITION1. TOP GRILL (Figure O-3)In this condition the food is cooked by the top grill heating element. Pre

Page 47

R-890SLM5 - 33. MICROWAVE AND BOTTOM GRILL (Figure O-5c)Press MIX button 3 times. And enter the desired cooking time by rotating the ENCODER d

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