Sharp CP9580 Service Manual

Browse online or download Service Manual for Microwaves Sharp CP9580. R-930AK R-930AW SERVICE MANUAL User Manual

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R-930AK
R-930AW
In the interest of user-safety the oven should be restored to its original
condition and only parts identical to those specified should be used.
TABLE OF CONTENTS
CONVECTION
MICROWAVE OVEN
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICE TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ...................INSIDE FRONT COVER
BEFORE SERVICING ........................................................................................................................................... 1
MICROWAVE MEASUREMENT PROCEDURE ................................................................................................... 2
FOREWORD.......................................................................................................................................................... 3
PRODUCT SPECIFICATIONS .............................................................................................................................. 4
GENERAL INFORMATION ................................................................................................................................... 4
OPERATION .......................................................................................................................................................... 6
TROUBLESHOOTING GUIDE ............................................................................................................................13
TEST PROCEDURE ............................................................................................................................................14
TOUCH CONTROL PANEL .................................................................................................................................21
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ................................................................27
PICTORIAL DIAGRAM ........................................................................................................................................33
CONTROL PANEL CIRCUIT ...............................................................................................................................34
PRINTED WIRING BOARD .................................................................................................................................35
PARTS LIST ........................................................................................................................................................36
PACKING AND ACCESSORIES ......................................................................................................................... 39
R-930AK
R-930AW
S6710R930APW/
MODELS
R-930AW
SERVICE MANUAL
SHARP ELECTRONICS CORPORATION
Service Headquarters: Sharp Plaza, Mahwah, New Jersey 07430-2135
MIX CONV
DEFROST
SENSOR
COOK LBS OZ KG HELP
Interactive
Convection
CUSTOM
HELP
MINUTE
PLUS
COMPU
DEFROST
SENSOR
COOKT
COMPU
BROIL
COMPU
ROAST
COMPU
BAKE
PREHEAT CONVEC BROIL
SLOW
COOK
KITCHEN
TIMER
POWER
LEVEL
ST OP
TCLEAR
START
TOUCH ON
CLOCK
LOW MIX
BAKE
HIGH MIX
ROAST
POPCORN
ELEVATE PKG
SENSOR
REHEAT
12345
1 Baked potatoes
2 Frozen vegetables
3 Fresh veg-soft
4 Fresh veg-hard
5 Frozen entrees
6 Hot dogs
7 Bacon
8 Fish, seafood
1 Hamburgers
2 Chicken pieces
3 Steaks
4 Fish steaks
1 Chicken
2 Turkey
3 Turkey breast
4 Pork
1 Bundt cake
2 Cookies
3 Muffins
4 French fries
100˚F 150˚F 275˚F 300˚F 325˚F
67890
350˚F 375˚F 400˚F 425˚F 150˚F
SMART & EASY
CONVECTION
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1 2 3 4 5 6 ... 43 44

Summary of Contents

Page 1 - SERVICE MANUAL

R-930AKR-930AWIn the interest of user-safety the oven should be restored to its originalcondition and only parts identical to those specified should b

Page 2

8R-930AKR-930AWThe sensor “senses” the vapor and its resistance increasesgradually. When the resistance reaches the value set ac-cording to the menu,

Page 3 - BEFORE SERVICING

9R-930AKR-930AWFigure O-2. Oven Schematic-Microwave Cooking ConditionIMPORTANT:During sensor cooking operation, the fire sensing op-eration sequence w

Page 4

10R-930AKR-930AWSCHEMATIC1. DOOR CLOSED.2. CONVECTION PAD TOUCHED.3. DESIRED TEMP. TOUCHED.4. COOKING TIME PROGRAMMED.5. “START” PAD TOUCHED.SCHEMATIC

Page 5

11R-930AKR-930AWOUTER CASE SWITCHESThe two outer case switches are mounted near the powersupply cord at the oven cavity rear plate. When the outercase

Page 6 - GENERAL INFORMATION

12R-930AKR-930AWTROUBLESHOOTING GUIDEWhen troubleshooting the microwave oven, it is helpful to follow the Sequence of Operation in performing the chec

Page 7 - Interactive

13R-930AKR-930AWA MAGNETRONB POWER TRANSFORMERC H.V. RECTIFIER ASSEMBLYD HIGH VOLTAGE CAPACITORE SECONDARY INTERLOCK SWITCHF PRIMARY INTERLOCK SYSTEMG

Page 8 - OPERATION

14R-930AKR-930AWTEST PROCEDURESPROCEDURELETTERCOMPONENT TESTHIGH VOLTAGES ARE PRESENT DURING THE COOK CYCLE, SO EXTREME CAUTION SHOULDBE OBSERVED.DISC

Page 9 - SENSOR COOKING CONDITION

15R-930AKR-930AWIf the capacitor is open, no high voltage will be available to the magnetron. Disconnect input leads andcheck for short or open betwee

Page 10 - MICROWAVE

16R-930AKR-930AWJ THERMAL CUT-OUT TESTA continuity check across the thermal cut-out terminals should indicate a closed circuit unless thetemperature o

Page 11 - SCHEMATIC DIAGRAM

17R-930AKR-930AWIf the display fails to clear when the STOP/CLEAR pad is depressed, first verify the flat ribbon cable ismaking good contact, verify t

Page 12

R-930AKR-930AWPRECAUTIONS TO BE OBSERVED BEFORE ANDDURING SERVICING TO AVOID POSSIBLEEXPOSURE TO EXCESSIVE MICROWAVEENERGY(a) Do not operate or allow

Page 13 - ACTUATOR

18R-930AKR-930AWT COMPU DEFROST TEST(1) Place one cup of water in the center of the turntable tray in the oven cavity.(2) Close the door, touch the &q

Page 14 - TROUBLESHOOTING GUIDE

19R-930AKR-930AWV AH SENSOR TESTChecking the initial sensor cooking condition(1) The oven should be plugged in at least two minutes before sensor cook

Page 15 - TEST PROCEDURE

20R-930AKR-930AWPlungerNCNOCOMCOMNONCR3 R4R1R2123F-1F-2F-3To connector (F)on Control Unit.CONNECTORTEST PROCEDURESPROCEDURELETTERCOMPONENT TESTNOTE: E

Page 16

21R-930AKR-930AWThe touch control section consists of the following unitsas shown in the touch control panel circuit.(1) Key Unit(2) Control UnitThe p

Page 17

22R-930AKR-930AW1 VCC IN Connected to GND.2 VEE IN Anode (segment) of Fluorescent Display light-up voltage: -30V.Vp voltage of power source circuit in

Page 18

23R-930AKR-930AW17 P51 OUT Magnetron high-voltage circuit drivingsignal.To turn on and off the cook relay(RY2). InP-HI operation, the signals holds &q

Page 19

24R-930AKR-930AW34 P26 IN Signal similar to P27.When any one of G-2 line key on key matrix is touched, a corresponding signal will beinput into P26.35

Page 20

25R-930AKR-930AWPin No. Signal I/O Description48 P10 OUT Segment data signal.Signal similar to P23.Key strobe signal.Signal applied to touch-key secti

Page 21

26R-930AKR-930AWSERVICINGapprox. 1M ohmTransistor2SB910MECBECBTransistorDTA123ESKRA101MKRA223MKRC243M1. Precautions for Handling Electronic Components

Page 22

27R-930AKR-930AWCOMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURECAUTION: DISCONNECT OVEN FROM POWER SUPPLY BEFORE REMOVING OUTER CASE.DISCHARGE HIGH VOL

Page 23 - TOUCH CONTROL PANEL ASSEMBLY

1R-930AKR-930AWBEFORE SERVICINGBefore servicing an operative unit, perform a microwave emission check as per the MicrowaveMeasurement Procedure outlin

Page 24 - 16.7 msec

28R-930AKR-930AWPOSITIVE LOCK® CONNECTOR (NO-CASE TYPE) REMOVALPush the lever of positive lock® connector. Pull down on thepositive lock® connector.C

Page 25

29R-930AKR-930AWFAN MOTOR REMOVAL1. Disconnect the oven from power supply.Remove the turntable tray, and the turntable support outof the oven cavity.2

Page 26

30R-930AKR-930AWCONTROL PANEL ASSEMBLY AND CONTROL UNIT REMOVALTo remove the control panel, procedure as follows:1. Disconnect oven from power supply

Page 27 - Output voltage

31R-930AKR-930AWDOOR REPLACEMENT AND ADJUSTMENTREMOVAL1. Disconnect oven from power supply and remove theouter case.Remove turntable tray and turntabl

Page 28 - SERVICING

32R-930AKR-930AWNote: The door on a microwave oven is designed to act asan electronic seal preventing the leakage ofmicrowave energy from oven cavity

Page 29 - WARNING FOR WIRING

33R-930AKR-930AW645123645123ABCDEFGHABCDEFGHTURNTABLE MOTORGRYBRNORGGRNREDBLKDAMPER MOTORCOOLINGFAN MOTOROUTER CASESWITCH(Oven side)OUTER CASES

Page 30

34R-930AKR-930AW645123645123ABCDEFGHABCDEFGHFigure S-2. Control Panel Circuit+–+–+–+–+–+–A9A7A1A3A5E1 E2 E5 E6 E3 E4 F1 F2 F3G 1G 2G 3G 4G 5 G 6 G 7 G

Page 31 - HEATING ELEMENT REMOVAL

35R-930AKR-930AW645123645123ABCDEFGHABCDEFGHFigure S-3. Printed Wiring BoardRR0 121311111165432111357 945 783314581212123233 64346913CONVHEATERCOMRED

Page 32 - Center of

R-930AKR-930AW36PARTS LIST◊Refer to "MPORTANT" described at end of parts list.REF. NO. PART NO. DESCRIPTION Q'TY CODEELECTRICAL PARTS1-

Page 33

37R-930AKR-930AWREF. NO. PART NO. DESCRIPTION Q'TY CODEIC1 RH-IZA797DRE0 LSI 1 AXIC2 RH-IZA495DRE0 IC 1 ALQ1 VS2SB910MR/-4 Transistor (2SB910M)

Page 34 - DOOR DISASSEMBLY

2R-930AKR-930AWMICROWAVE MEASUREMENT PROCEDUREA. Requirements:1) Microwave leakage limit (Power density limit): The power density of microwave radiati

Page 35 - HIGH VOLTAGE COMPONENTS

R-930AKR-930AW38REF. NO. PART NO. DESCRIPTION Q'TY CODE4-27 PREFHA053WRW0 Thermal protection plate (Right) 1 AP4-28 PSKR-A153WRW0 Air guide (Bott

Page 36 - IC1 IZA797DR

39R-930AKR-930AW7-24 XOTSD40P12000 Screw; 4mm x 12mm 22 AA7-25 XFPSD30P08000 Screw; 3mm x 8mm 2 AA7-26 XNESD40-32000 Nut; 4mm x 3.2mm 2 AA7-27 XNEUW4

Page 37 - RED)

R-930AKR-930AW40645123645123ABCDEFGHABCDEFGHOVEN AND CABINET PARTS1-101-117-242-17-242-67-127-16A7-47-241-197-244-327-194-334-414-157-261-147-10TO OVE

Page 38 - PARTS LIST

41R-930AKR-930AW645123645123ABCDEFGHABCDEFGHDOOR PARTSCONTROL PANEL PARTSMISCELLANEOUS5-35-105-15Actual wire harness may be different than illustratio

Page 39 - OVEN PARTS

R-930AKR-930AW42'97 SHARP CORP. (6K2.770E) Printed in U.S.A

Page 40 - SCREWS NUTS AND WASHERS

3R-930AKR-930AWSERVICE MANUALCONVECTIONMICROWAVE OVENR-930AK / R-930AWFOREWORDThis Manual has been prepared to provide Sharp ElectronicsCorp. Service

Page 41 - Not replaceable items

4R-930AKR-930AWSPECIFICATIONITEM DESCRIPTIONPower Requirements 120 Volts13.0 Amperes (Microwave) / 13.0 Amperes (Convection)60 Hertz / Single phase,

Page 42 - OVEN AND CABINET PARTS

5R-930AKR-930AWElectrical RequirementsThe electrical requirements are a 115 -120 volt 60 Hz, AC only,15 or 20 amp. fused electrical supply. It is reco

Page 43 - CONTROL PANEL PARTS

6R-930AKR-930AWOPERATIONDESCRIPTION OF OPERATING SEQUENCEThe following is a description of component functions duringoven operation.OFF CONDITIONClosi

Page 44

7R-930AKR-930AWCONVECTION COOKING CONDITIONPREHEATING CONDITIONProgram desired convection temperature by touching theCONVECTION pad and the Temperatur

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