Sharp R-55TSF Service Manual

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R-55TS-F
In the interest of user-safety the oven should be restored to its original
condition and only parts identical to those specified should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens con-
tain circuitry capable of producing very high voltage and
current, contact with following parts may result in a severe,
possibly fatal, electrical shock. (High Voltage Capacitor, High
Voltage Power Transformer, Magnetron, High Voltage Recti-
fier Assembly, High Voltage Harness etc..)
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ................... INSIDE FRONT COVER
BEFORE SERVICING ......................................................................................................INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL ................................................................................................................ 1
MICROWAVE MEASUREMENT PROCEDURE ................................................................................................... 2
FOREWORD AND WARNING ............................................................................................................................... 3
PRODUCT SPECIFICATIONS .............................................................................................................................. 4
GENERAL INFORMATION ................................................................................................................................... 4
OPERATION .......................................................................................................................................................... 6
TROUBLESHOOTING GUIDE ............................................................................................................................ 11
TEST PROCEDURE ............................................................................................................................................ 13
TOUCH CONTROL PANEL ................................................................................................................................. 21
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ................................................................ 27
PICTORIAL DIAGRAM ........................................................................................................................................ 34
CONTROL UNIT CIRCUIT .................................................................................................................................. 35
PRINTED WIRING BOARD ................................................................................................................................. 36
PARTS LIST ........................................................................................................................................................ 37
PACKING AND ACCESSORIES ......................................................................................................................... 41
SY517R55TSPF/
R-55TS-F
TOASTER OVEN WITH MICROWAVE
MODEL
SERVICE MANUAL
SHARP CORPORATION
This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
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1 2 3 4 5 6 ... 43 44

Summary of Contents

Page 1 - R-55TS-F

R-55TS-FIn the interest of user-safety the oven should be restored to its originalcondition and only parts identical to those specified should be used

Page 2 - BEFORE SERVICING

R-55TS-F8Figure O-1. Oven Schematic-Off ConditionSCHEMATICNOTE: CONDITION OF OVEN1. DOOR CLOSED2. CLOCK APPEARS ON DISPLAYSCHEMATICNOTE: CONDITION OF

Page 3 - WARNING TO SERVICE PERSONNEL

R-55TS-F9Figure O-3. Oven Schematic-GRILL1 Cooking ConditionSCHEMATICNOTE: CONDITION OF OVEN1. DOOR CLOSED2. "GRILL" TOUCHED ONCE3. COOKING

Page 4

R-55TS-F10DESCRIPTION AND FUNCTION OF COMPONENTSDOOR OPEN MECHANISMThe door is opened by pushing the open button on thecontrol panel, refer to the Fig

Page 5 - SERVICE MANUAL

R-55TS-F11TROUBLESHOOTING GUIDENever touch any part in the circuit with your hand or an uninsulated tool while the power supply is connected.When trou

Page 6 - GENERAL INFORMATION

R-55TS-F12CK = Check / RE = ReplaceABCDEEEFFGH I IJ MNOOOOOPQRERERE RECK CK CKTEST PROCEDUREMAGNETRONPOWER TRANSFORMERH.V. RECTIFIER ASSEMBLYHIGH VOLT

Page 7 - OVEN DIAGRAM

R-55TS-F13B POWER TRANSFORMER TESTA MAGNETRON ASSEMBLY TESTTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then r

Page 8 - OPERATION

R-55TS-F14TEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door and block it op

Page 9 - BAKE COOKING CONDITION

R-55TS-F15TEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door and block it op

Page 10

R-55TS-F16TEST PROCEDURESPROCEDURELETTERCOMPONENT TESTare operating properly, according to the above Switch Test Procedure. Disconnect the wire lead f

Page 11

R-55TS-F179. Reinstall the outer case (cabinet).10.Reconnect the power supply cord after the outer case is installed.11.Run the oven and check all fun

Page 12

R-55TS-FPRECAUTIONS TO BE OBSERVED BEFORE ANDDURING SERVICING TO AVOID POSSIBLEEXPOSURE TO EXCESSIVE MICROWAVE ENERGY(a) Do not operate or allow the o

Page 13 - TROUBLESHOOTING GUIDE

R-55TS-F18TEST PROCEDURESPROCEDURELETTERCOMPONENT TESTBefore testing,1) Disconnect the power supply cord, and then remove outer case.2) Open the door

Page 14 - CK = Check / RE = Replace

R-55TS-F19TEST PROCEDURESPROCEDURELETTERCOMPONENT TEST4.7KABCR50R51R52R534.7K100K100K4321111095 6WH-B13P HARNESS127 8Switch UnitBAKEMICROSW1ENCODERTOA

Page 15 - TEST PROCEDURES

R-55TS-F20TEST PROCEDURESPROCEDURELETTERCOMPONENT TESTTo protect the electronic circuits, this model is provided with a fine foil pattern added to the

Page 16

R-55TS-F21TOUCH CONTROL PANEL ASSEMBLYOUTLINE OF TOUCH CONTROL PANELThe touch control section consists of the following units asshown in the touch con

Page 17

R-55TS-F22DESCRIPTION OF LSILSIThe I/O signal of the LSI is detailed in the following table.Pin No. Signal I/O Description1-2 VL2-VL1 IN Power source

Page 18

R-55TS-F2318 P50 OUT Lower heater driving signal.To turn on and off the lower heater relay (RY4).“L” level during GRILL2 cooking or Bake cooking.“H” l

Page 19

R-55TS-F24Pin No. Signal I/O Description43 P15 OUTTact switch strobe signal.Signal applied to tact switch section. A pulse signal is input to P24 - P2

Page 20

R-55TS-F251. Precautions for Handling Electronic ComponentsThis unit uses CMOS LSI in the integral part of the circuits.When handling these parts, the

Page 21 - Switch Unit

R-55TS-F26PRECAUTIONS FOR USING LEAD-FREE SOLDER1. Employing lead-free solderThe "Main PWB" of this model employs lead-free solder. This is

Page 22

R-55TS-F27To remove the outer case, proceed as follows.1. Disconnect the power supply cord.2. Open the door and block it open.3. Remove the six (6) sc

Page 23 - TOUCH CONTROL PANEL ASSEMBLY

R-55TS-F1WARNING TO SERVICE PERSONNELMicrowave ovens contain circuitry capable of pro-ducing very high voltage and current, contact withfollowing part

Page 24 - DESCRIPTION OF LSI

R-55TS-F28Removal1. Disconnect the power supply cord and then remove theouter case.2. Open the oven door and block it open.3. Discharge the high volta

Page 25 - 16.7 msec

R-55TS-F292. Reinstall the air duct to the magnetron with the two (2)screws.3. Reinstall the magnetron to the waveguide flange withthe three (3) screw

Page 26 - SEG12-SEG0

R-55TS-F304. Remove the two (2) screws holding the main wire harnessto the upper heater.5. Remove the one (1) screw holding the heater fix angleleft t

Page 27 - TOUCH CONTROL PANEL SERVICING

R-55TS-F31Side ViewRear View6. Remove the fan blade from the fan motor shaft accordingto the following procedure.7. Hold the edge of the rotor of the

Page 28 - Sn-Ag-Cu

R-55TS-F32REMOVAL1. Disconnect the power supply cord.2. Open the door slightly.3. Insert a putty knife (thickness of about 0.5mm) into thegap between

Page 29 - WARNING FOR WIRING

R-55TS-F33Sealer filmBacking filmAdhesive tapethe door frame.6. Reinstall the door panel to the door frame by fitting eight(8) tabs of the door frame.

Page 30 - POWER TRANSFORMER REMOVAL

R-55TS-F34645123645123ABCDEFGHABCDEFGHFigure S-1. Pictorial DiagramHIGH VOLTAGECAPACITORH.V. RECTIFIERPOWER SUPPLY CORD 120V 60HzHIGH VOLTAGE COMPONEN

Page 31

R-55TS-F35645123645123ABCDEFGHABCDEFGHFigure S-2. Control Unit CircuitT1D1D2D3D4Q1Q23RY3RY24.7KR304613A1A5dacbN.O.COMCOMN.O.N.O.COMA315KR1COMQ26Q24Q22

Page 32 - COOLING FAN MOTOR REMOVAL

R-55TS-F36645123645123ABCDEFGHABCDEFGHFigure S-3. Printed Wiring BoardSWITCH UNIT POWER UNITSn-Ag-CuSn-Ag-CuLD1 LD2LD3WH-AASW14SW1323SNACKSTOASTBAKEMI

Page 33 - Center of

R-55TS-F37*****∆**∆∆ELECTRIC PARTS1- 1 QSW-MA085WRE0 Secondary interlock switch / Door sensing switch 2 AF1- 2 FFS-BA038WRKZ Monitor fuse (15A) and mo

Page 34 - DOOR REPLACEMENT

R-55TS-F2MICROWAVE MEASUREMENT PROCEDUREA. Requirements:1) Microwave leakage limit (Power density limit): The power density of microwave radiation emi

Page 35 - Adhesive tape

R-55TS-F38REF. NO. PART NO. DESCRIPTION Q'TY CODEHOW TO ORDER REPLACEMENT PARTSTo have your order filled promptly and correctly, please furnish t

Page 36 - Figure S-1. Pictorial Diagram

R-55TS-F39645123645123ABCDEFGHABCDEFGHOVEN AND CABINET PARTS7-197-19x2x2x2x22-34-147-57-196-64-311-167-17-144-257-147-144-331-74-234-39 7-34-171-117-8

Page 37 - POWER UNIT

R-55TS-F40645123645123ABCDEFGHABCDEFGHDOOR PARTSCONTROL PANEL PARTSMISCELLANEOUS3-94-2155-15-45-85-65-35-25-55-76-55-73-13-53-73-83-93-33-23-43-6Actu

Page 38

R-55TS-F41PACKING AND ACCESSORIESPAD ASSEMBLY(CPADBA327WRKZ)TRAY PAD ASSEMBLY(SPADFA598WREZ)6-1 TURNTABLE SUPPORT6-4 TURNTABLEWRAP COVER(SSAKHA087WR

Page 39 - PARTS LIST

R-55TS-F2005 SHARP CORP. (12S1.695E) Printed in U.S.ACOPYRIGHT © 2005 BY SHARP CORPORATIONALL RIGHTS RESERVED.No part of this publication may be repro

Page 40

R-55TS-F3SHARP ELECTRONICS CORPORATIONSHARP PLAZA, MAHWAH,NEW JERSEY 07430-2135SERVICE MANUALTOASTER OVEN WITH MICROWAVER-55TS-FFOREWORDThis Manual ha

Page 41 - OVEN AND CABINET PARTS

R-55TS-F4ITEM DESCRIPTIONPower Requirements 120 Volts / 8.5 Amperes (Microwave)/ 10.8 Amperes (Grill and Bake)60 Hertz / Single phase, 3 wire grounded

Page 42 - MISCELLANEOUS

R-55TS-F5grounding adapter properly grounded and polarized. If the extensioncord must be used, it should be a 3-wire, 15 amp. or higher rated cord.Do

Page 43 - Not replaceable items

R-55TS-F6OPERATIONDESCRIPTION OF OPERATING SEQUENCEThe following is a description of component functions duringoven operation.OFF CONDITIONClosing the

Page 44

R-55TS-F7UPPER HEATER MODE (GRILL1)In this mode, the food is cooked by the upper heater. Pressthe GRILL pad once and then enter the cooking time byrot

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