Sharp QT-80W Instruction Manual

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ECG for T5 fluorescent lamps
Technical Guideline
May 2005
Electronic Control
Gear to operate
T5/Ø 16 mm
fluorescent lamps
ECG to operate
T5-fluorescent lamps
Features
Product Overview
Technical Details
Instruction Manual
Tender Documents
FAQ
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Summary of Contents

Page 1 - ECG for T5 fluorescent lamps

ECG for T5 fluorescent lampsTechnical GuidelineMay 2005Electronic ControlGear to operateT5/Ø 16 mmfluorescent lampsECG to operateT5-fluorescent lampsF

Page 2 - Contents

9 ballast is responsible for preheating the lamp electrodes, for sufficient ignition voltage and for limiting the lamp current. 1.4 Different Princip

Page 3

10 life. Electronic Control Gear improve the efficiency and the lamp life of fluorescent lamps significantly. 1.7 Ignition of Fluorescent Lamps Prio

Page 4

11 1.12 OSRAM ECG Milestones • For the first time in 1995, T5- fluorescent lamp systems with Cut-off-technology have been introduced to the market.

Page 5

12 2. Product Features 2.1 Lighting Comfort • Flicker-free ignition • Pleasant, flicker-free light with no stroboscopic effects due to high frequen

Page 6

13 In detail: • Safe shutdown of the power supply to defective lamps or at the end-of-life due to End-of-Life detection according to Test 2 S

Page 7 - 1. Introduction

14 load distribution) - unstable power supply (for example some countries in Far East) 2.4.2 Possible Implications due to Overvoltage It is calle

Page 8 - Lamp operation to standards

15 2.4.6 Supply Voltage for QT with 30 mm height Valid for: QT-FH MULTIWATT and QT-FQ Recommended voltage range for continuous operation AC voltage

Page 9 - Luminous flux at 25°C

16 Replace both lamps, take out the lamp replaced first and refit it. Provided lamp and ECG are o.k. both lamps should then light. 2.5.1 Lamp igniti

Page 10 - (spec. version)

17 • Parallel circuit of lamps operated with multi-lamp ECG ≠in general single-lamp operation possible • Parallel circuit of lamps, but no single-la

Page 11

18 2.8 Power Factor λ For all electric loads, the power factor λ is the ratio of effective power (Peff = voltage x effective current) to apparent pow

Page 12 - INSTANT START QTIS e

1 Contents 1. Introduction...6 1.1 History...

Page 13 - 2. Product Features

19 2.9 ECG Imprint 2.10 Reliability Besides component specification and quality their failure rate is significantly related to the operating temperat

Page 14

20 ECG provided by the manufacturer under consideration of the thermal load of electronic components. 2.13 Thermal influences of the system compone

Page 15

21 2.14.1 Advantages for Users The following advantages for users arise from cut-off technology: 6-10 % higher luminaire efficiency highest lam

Page 16

22 system. The cut-off of the permanent filament heating after lamp ignition is an advantage. Further the values of the horseshoe curves also indica

Page 17

23 material and everything coming in contact with the ECG lamp terminals must be layed out according to U-OUT. OSRAM, as manufacturer, takes care that

Page 18

24 2.18 Energie Efficiency Index EEI This label helps consumers identifying the energy consumption of a product. Usually, all Electronic control gear

Page 19 - = ε cos ϕ

25 does not make any statement with regards to the quality of labeled products. As a legal administration label without value for endusers it should n

Page 20

26 3. ECG installed in Luminaire: Installations and Operation Instructions 3.1 Wiring Instructions 3.1.1 Cable Types Please pay attention to the vol

Page 21

27 3.1.2.1 ECG in 30 mm height Typical values for Combi-Wiring terminals of ECG with 30 mm height are: a) Single-core cables These should have a cro

Page 22 - Cold Spot T

28 3.1.3.3 WAGO 251 – horizontal plug WAGO 251 – horizontal plug The contact can be released with the help of a small screw driver as Alternativel

Page 23

2 2.15 End of Life (EoL acc. to T.2)...22 2.16 U-OUT ...

Page 24

29 3.1.4 Insulation Depending on the type of terminal the length of insulation to be stripped from the ends of the cables is different. The exact valu

Page 25

30 Wiring must comply with the latest versions of the relevant national standards. Cable entry through metal components should never be left unprotect

Page 26

31 Harmonic number Proportion in % of the mains current of the fundamental wave (50 Hz) 2 2 3 30 x power factor(λ) 5 10 7 7 9 5 11 < n < 39 3

Page 27 - 0206-0831

32 By using complex input filters it is possible to reduce these disturbances to a level well below the limits prescribed by the relevant standards.

Page 28

33 a) without reflector b) with a metal reflector The resulting magnetic field strength in the near field and hence the effect on the environ

Page 29 - 0206-0830

34 electromagnetic field. Serious problems can occur if, as described in Section xx, wiring instructions, the lamp cables that have high potential wit

Page 30

35 Bad example The electrical connection between the ECG and the luminaire is poor. Unnecessary crossovers have been created leading to poorer and th

Page 31

36 b) Louvre instead of a reflector The same applies to louvers as to reflectors. Louvres also have to be good electrical conductors and be con

Page 32

37 „Hot wires“ are marked on the unit with the shorter cable length. For reasons of radio interference suppression and reliable starting, the “hot wi

Page 33

38 “master luminaire” and between the ECG and the lamp in the “slave luminaire”. The following requirements apply to the physical arrangement of the t

Page 34

3 3.9.2.1 Measuring Point Temperature tc...42 3.9.2.2 Ambient Temperature ECG : ta...43

Page 35 - Hot wires

39 Wiring 2-lamp QTi To obtain good radio interference suppression, the PE conductor and the line mains cables should not be lais parallel to the lam

Page 36

40 3.8.1 General Information The functional earth in this arrangement restores the internal short circuit of the system. Î no interaction of the capa

Page 37

41 functional earthing! 2.) Instruction manual The necessity of the functional earthing of an ECG due to EMI reasons is noted in the technical data

Page 38

42 of T5/∅ 16 mm- fluorescent lamps FH®...HE and FQ®...FO have a very low thermal output, producing typically between 10 °C and 20 °C temperature ris

Page 39 - Wiring 1-lamp QTi

43 If, however, the temperature at the tc point is permanently 10 °C or more below the maximum, the expected service life of the unit will be approxi

Page 40 - Protection Class II

44 At significantly lower or higher cold-spot temperatures than the specified temperature the electrical properties of the lamps change drastically a

Page 41

45 significant change in temperature for some time). The supply voltage should be held constant at least throughout the entire measuring cycle at the

Page 42

46 The test is performed on the wired luminaire without mains voltage and without lamps.

Page 43 - Temperature tc

47 1. The test adapter is inserted behind the release lever of the 45°-plug-in terminals or, in the case of combi-wiring terminals, in the respective

Page 44 - Cold Spot

48 3.11 ECG Operation for Luminaires of Protection Classes I and II In accordance with EN 60598, luminaires are grouped into protection classes accord

Page 45

4 5.6.5 Dimensions...60 5.7 FAQ ...

Page 46

49 • Conduct insulation test at 500 VDC; the leakage current should not exceed 0.25 mA. • Carry out high voltage test at 1.5 kV AC/50 Hz. This volt

Page 47

50 3.13.3 Three-Phase Operation Tthe proper connection of the N conductor is very important in an installation for even load distribution in a three-p

Page 48

51 3.15 RCDs / Fault Currents In the case of ECGs with protective earth (PE) connections, both the high short duration starting current and the small

Page 49

52 • Before the equipment is put into operation, make sure that the N conductor is correctly connected! • During operation do not disconnect the N

Page 50

53 4. Lamp Wiring 4.1 h = 21 mm 4.1.1 QUICKTRONIC® INTELLIGENT 1-lamp version 4.1.2 QUICKTRONIC ® INTELLIGENT 2-lamp version

Page 51

54 4.1.5 QT-FQ F/CW 2-lamp version 4.2 h= 30 mm 4.2.1 QT-FH MULTIWATT 1- and 2-lamp version 4.2.2 QT-FH 3- and 4-lamp versi

Page 52

55 4.2.3 QT-FQ 1-lamp version 4.2.4 QT-FQ 2-lamp version General Information: Technical data edition May 2005 are used fo

Page 53

56 5. QUICKTRONIC® INTELLIGENT 5.1 Definition INTELLIGENT Electronic Control Gear of OSRAM labelled with this sign are realised in µController techno

Page 54 - 4. Lamp Wiring

57 • Less stock keeping of luminaires (approx. 50 % less types) • Change of lumen output possible at any time simply by replacing the lamp • No wr

Page 55

58 5.6.2 Resistance to Overvoltage up to 400V Usually, electronic control gear work with input voltages between 220 V and 240 V in a standard three-ph

Page 56 - General Information:

5 7.5.3 Luminaire Optimisation...76 7.5.4 Maximum luminous flux for FH…HE fluorescent lamps ..

Page 57 - INTELLIGENT

59 5.6.3.2 Compact and Circular lamp types 5.6.4 Wiring All single-lamp or two-lamp versions of QTi have identical wiring no matter if dimmable with

Page 58 - = 0,5 ms

60 5.6.5 Dimensions Harmonised and identical dimensions for all 1-lamp and 2-lamp QTi is another product feature increasing the flexibility in luminai

Page 59

61 6. Special Applications 6.1 Outdoor Application If you intend using electronic control gear for T5/∅ 16 mm- fluorescent lamps in outdoor luminair

Page 60 - 5.6.4 Wiring

62 In summary, we can say that the ECG should be installed in such a way that spray, water drops and condensation cannot enter the ECG and that moistu

Page 61 - 5.7 FAQ

63 control gear. Therefore, a direct comparison with conventional control gear (chokes) does not make sense. In T5 luminaires, the electronic control

Page 62 - 6. Special Applications

64 Solving this problem with an appropriate housing design and/or type of installation for the luminaire (forced cooling, increased convection effect)

Page 63 - ∅ 16 mm-fluorescent

65 interference levels generated by luminaries fitted with ECGs are generally lower than those generated by the connecting cables between the luminair

Page 64

66 economically due to the high luminous efficacy of T5/∅ 16 mm-fluorescent lamps operated with QUICKTRONIC® control gear. The following electro-tech

Page 65

67 6.5.1 Different criteria for lighting Safety lighting for escape route Antipanic Lighting Safety Lighting for workplaces with special danger Illu

Page 66 - 6.5 Emergency Lighting

68 6.5.2 Wiring diagrams for emergency lighting units Exemplary wiring diagrams for emergency lighting units Subject to change without any notes O

Page 67 - VDE 0510

6 1. Introduction 1.1 History The development of linear fluorescent goes back to the thirties of the 20th century. The diameter of 51mm was very vol

Page 68

69 6.5.2.3 Wiring diagram QT-FH 3x14 CW with emergency lighting component from OMNITRONIX 6.5.2.4 Wiring diagram QT-FH 4x14 CW with emergency

Page 69 - QT - FH 4x14 CW

70 damage as a result and also prevents possible damage to the electronic control gear. General Switchover from mains supply to emergency supply and v

Page 70

71 Lamps or FQ®…HO-lamp in one length. If there is a mix-up of fluorescent lamps in the luminaire, this can cause problems. Effects on the system: T

Page 71

72 7. Appendix 7.1 Overview of Maximum Cable Lengths The following tables give an overview of the maximum cable lengths of QUICKTRONIC® ECGs for T5

Page 72 - Effects on the system:

73 7.1.5 QT-FQ…F/CW -21 mm height- ECG-type Sequence PIN 1 PIN 2 PIN 3 PIN 4 PIN 5 PIN 6 PIN 7 QT-FQ 1x24-39 F/CW 1-7 2 2 1 1 QT-FQ 1x54 F/CW 1

Page 73 - 7. Appendix

74 QUICKTRONIC® 30mm height Max. number of ECGs with automatic circuit breakers Ip[A] TH [µs] 10A 16A QT-FH 1x14-35 CW 20 210 17 28 QT-FH 2x

Page 74

75 7.5.1 Recommended Minimum Distance between Lamp and Reflector The maximum recommended base temperature of 120 °C may never be exceeded (see Sect

Page 75 - . g . FH35W with FQ80W

76 7.5.3 Luminaire Optimisation With the mentioned measuring principle the best correlation between ambient temperature and cold spot temperature of t

Page 76

77 8. Troubleshooting Tips 8.1 General 1) ECG in constant operation (24 hours) Recommendation: Installations with ECGs operating 24 hours a day s

Page 77 - Lamp etch

78 If a QUICKTRONIC®-ECG for T5/∅ 16m m-fluorescent lamps is operated over long periods on a supply voltage greater than 280 V it may fail as a result

Page 78 - 8. Troubleshooting Tips

7 In 1996, the T5 lamp family was completed with the types of higher lumens than volume FQ®…HO (High Output)-fluorescent lamps. They are available in

Page 79

79 mercury available to generate UV radiation. This can be remedied by installing a thermal tube in the luminaire. The effect always or nearly always

Page 80

80 8.5.2 Brief Glimmer Problem: Lamp does not start but there is a brief glimmer from one or both lamp (i.e. the protective circuit in the ECG has re

Page 81

81 Possible cause: f) Changeover times and voltage levels are outside recommended tolerances for emergency lighting systems with changeover betw

Page 82

82 Possible cause: b) The temperatures at the measuring point on the ECG or at the cool spot on the lamp(s) are exceeded (for a brief description o

Page 83

83 8.5.5 Fault in other electrical equipment Problem: Fault in other electrical equipment, particularly radio and television receivers Possible cau

Page 84

84 9. Lamp-ECG Combinations 9.1 FQ®...HO-Fluorescent Lamps Lamp ECG type LxWxH [mm] PSys [W] lm 1-lp FQ® 24W QTi 1x14/24/21/39 360 x 30 x 21 2

Page 85 - 9. Lamp-ECG Combinations

85 9.2 FH®...HE-Fluorescent Lamps Lamp ECG type LxWxH [mm] PSys [W] lm 1-lp FH® 14W QTi 1x14/24/21/39 360 x 30 x 21 18 1200 QT-FH 1x14-35…

Page 86

86 Lamp ECG type LxBxH [mm] PSys [W] lm 1-lp FC® 40W QT-FQ 1x39…CW 360 x 30 x 30 42 3200 QT-M 1x26-42…S 103 x 67 x 31 44 3200 2-lp FC®

Page 87

87 10. Tender Documents See www.osram.com/ecg/tender-documents 10.1 QUICKTRONIC® INTELLIGENT QTi µProzessor controlled ECG to operate T5/∅ 16 mm

Page 88 - 10. Tender Documents

88 QT-FH 1x14-35/230-240 CW QT-FH 2x14-35/230-240 CW Geometry: 360 x 30 x 30 mm³ Automatic restart after lamp replacement ECG-lifetime: 50.000 h wit

Page 89 - 10.3 QUICKTRONIC

8 Consecutively the important data of the FH…HE, FQ…HO and FC fluorescent lamps are shown. 1.2.1 High Efficiency FH®…HE type length [mm] lumens at t

Page 90 - 11. Index

89 11. Index Technical data are subject to change without any notes. Printed data in this edition replace previous. Ambient Temperature 3.9.2 A

Page 91

90 Lamp Failure 2.6 Lamp Temperature 3.9.3 Lamp-ECG-Combination 7.4 ; 9 ff Leakage Current 3.16 Lifetime 2.12; 3.9.1 Lighting Comfo

Page 92

91 VDE-EMC sign 2.8; 2.17.2 VDE-sign 2.19 Voltage Range 2.4 Voltage Resistance 3.13.4 ; 3.17 Wiring Diagrams 3.1 ff; 6.1.1

Page 93 - International addresses

Head office GermanyOSRAM GmbHHellabrunner Straße 181543 MünchenTel.: +49-89-62 13-0Fax: +49-89-62 13-20 20International addressesAlbania(supported by

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