Sharp IV-S30 User Manual

Controller:IV-S31MX/32MXS33MXStandard camera: IV-S30C1High-speed camera: IV-S30C3Micro camera: IV-S30C2Micro, high-speed camera: IV-S30C4Remote keypad

1-3Setting and Operating Outline1(2) Menu treeThe IV-S30 has a menu tree which is shown the hierarchy of choices oneach screen. To return to the previ

Setting the Conditions for Each Object Type3-413[6] Window group moveAll the window positions set in the measurementprograms for the same object type

4-1Positional Deviation Measurement4Chapter 4: Positional Deviation Measurement4-1 OutlinePurposeExampleApplicationThe gray scale search function and

4-2Positional Deviation Measurement4NO ±15° ±30° ±45° 360°  REGISTER NO. 15141312111009080706050403020100× S× × × × × × × × × × × × × × STANDAR

4-3Positional Deviation Measurement41DTECT PRECISION STANDARD2REGISTER NO. 0(0~7)3MODE 1P-SCH+1P-EDGE4DTECT ANGL NO REGISTER NO.5MDL 06MDL 11

4-4Positional Deviation Measurement4Object to measure+REG COND   SCREEN COND SAVE DETAIL 1REGISTER NO. 0(0∼7)2MEAS SHAPE (MDL0) RECTANGLE 3REFIMG

4-5Positional Deviation Measurement4RECTANGLE RESET RETURN MDL 01UP.L (224.208) 2LO.R (287.271)

4-6Positional Deviation Measurement4Register a reference imageAfter setting the reference image area, store animage in the controller as a reference i

4-7Positional Deviation Measurement4 REFIMGMove the cursor to the function menu on theREG COND screen by pressing the TRG/BRTkey. Move the cursor to &

4-8Positional Deviation Measurement4When a rectangle is selectedHighlight " UP.L" and press the SET key. The Xand Y axes will appear in the

4-9Positional Deviation Measurement4 Set the evaluation conditions How to move to the evaluation condition setting screenThere are two methods for get

1-4Setting and Operating Outline1[1] Menu configuration*1: MEAS0 is only for making for "positional deviation measurements."*2: MEAS01 to 04

4-10Positional Deviation Measurement4 Numeric calculation setting- Press the TRG/BRT key to move the cursor to the upper function menu, and highlight

4-11Positional Deviation Measurement4Ë 2-point search* Angle will be displayed when "DTECT ANGL" is set to "YES."Ë 1-point searchR

4-12Positional Deviation Measurement4Angle detectionYou can detect the angle of an object by selecting 1P-SCH (1-point search) in the POSI-DEVIATIONit

4-13Positional Deviation Measurement44. On the settings for the gray scale search conditions (page 4-4), register the object by surroundingit with a s

5-1Degree of Match Inspection5Chapter 5: Degree of Match Inspection5-1 Outline- Checking sequence1 A gray search for the reference image for positioni

5-2Degree of Match Inspection5SET=WINDOW SET ESC=BACK SEL=CHNG IMG TRG=POPUPF C1 BRTOBJECT TYPE CONDTYPE00TYPE RUN CONDIMAGE-ADJMEA-CND(CAMERA1)MEAS0

5-3Degree of Match Inspection5 Setting the measurement conditions DTECT PRECISONSelect detection precision. You can selectone of two levels (standard

5-4Degree of Match Inspection5SEL=SELECT A MENU ESC=BACK SEL=CHNG IMG TRG=FUNCF C1 BRTRECTANGLEX-LINEY-LINE1REGISTER NO. 0(0∼7)2MEAS SHAPE (MDL0) REC

5-5Degree of Match Inspection5 REFIMG ARE (MDL0)Move the cursor to " REFIMG ARE(MDL0)" and press the SET key. When the SET item ishighlighte

5-6Degree of Match Inspection5 When a vertical line is selectedSpecify the start and end points on the Yaxis. Specify the start and end points usingt

1-5Setting and Operating Outline1[2] Configuration of the setting conditionsOperating conditionsSystem conditionsObject type 00Measuring conditionsObj

5-7Degree of Match Inspection5 REFIMGOn the " REF IMG (MDL0)" line, select areference image from the reference imagesalready registered.Ex.

5-8Degree of Match Inspection51DTECT PRECISION STANDARD 2REGISTER NO. 00(0~15) 3MODE 2P-SCH4SEARCH YES5MATCHING AVG-GRAYS  REGISTER NO. 6MDL 0

5-9Degree of Match Inspection5(TYPE00) OKMEAS XXXXms 2001-10-14 10:30MEASUREMENT 1 CHK-DEG-MATCHREGISTER N00(0~15)M0=+09878 OKX0= 288.0 OKY0= 1

Lead Inspection6-16Chapter 6: Lead Inspection6-1 OutlinePurposeExamplesInspect the condition of IC leads and connector pins based on positional inform

Lead Inspection6-26SET=WINDOW SET ESC=BACK SEL=CHNG IMG TRG=POPUPF C1 BRTOBJECT TYPE CONDTYPE00TYPE RUN CONDIMAGE-ADJMEA-CND(CAMERA1)MEAS0 POSI-CORRE

Lead Inspection6-361REGISTER NO. 00(0∼15)2REGISTER EXIST YES 3DTECT PRECISION STANDARD   REGISTER NO.4MEAS OBJECT  LEAD LENGTH15141312111009080706

Lead Inspection6-461REGISTER NO.2DTECT SHAPE3SEARCH AREA4DTECT MODE5SEARCH DIRECT6THRESHOLDF C1 BRTSELECT OBJECT TYPE CONDOBJECT TYPE COND   TYPE

Lead Inspection6-56Start pointEnd pointCENT(BRT) CENT(DRK)Search directionlatnoziroH ）→（ thgirottfelmorfenilecnereferehtgnolanacS ）→（latnoziroH ）←（ th

Lead Inspection6-66ËËËËË Example of settings- Example when 4DTECT MODE (detection mode) is set to "CENT (BRT)" (center dark) and5SEARCH DIRE

Lead Inspection6-761REGISTER NO. 00(0∼15)2REGISTER EXIST YES 3DTECT PRECISION STANDARD   REGISTER NO.4MEAS OBJECT  LEAD LENGTH15141312111009080706

1-6Setting and Operating Outline1[3] Configuration of Set WizardThe Set Wizard has the following screen configuration.STEP1STEP2STEP4When "1NO RE

Lead Inspection6-86F C1 DRKV*.**(TYPE00)OKMEAS XXXXms 2001-10-14 10:38MEASUREMENT 1 INSPECT-LEADREGISTER N00(0~15)K=005 OKD=048.0 OK 046.0 OKW

7-17BGA/CSP InspectionChapter 7: BGA/CSP Inspection (IV-S32MX/S33MX)The BGA/CSP inspection is available on the IV-S32MX/S33MX controllers.7-1 OutlineT

7-27BGA/CSP InspectionSET=WINDOW SET ESC=BACK SEL=CHNG IMG TRG=POPUPF C1 BRTOBJECT TYPE CONDTYPE00TYPE RUN CONDIMAGE-ADJMEA-CND(CAMERA1)MEAS0 POSI-CO

7-37BGA/CSP Inspection1WINDOW NORMAL 2REGISTER NO. 0(0∼3) 3REGISTER EXIST YES  REGISTER NO. 4BIN AREA CONDMEA-CND SCREEN COND SAVE15141312111009

7-47BGA/CSP Inspection1WINDOW NORMAL 2REGISTER NO. 0(0∼3) 3REGISTER EXIST YES  REGISTER NO. 4BIN AREA COND15141312111009080706050403020100× ○ × ×

7-57BGA/CSP Inspection1MEAS SHAPE RECTANGLE 2MEAS AREA SET (224,208)∼(287,271)3THRESHOLD SET [U.LM255 L.LM100 (0~255)] 4INVERT B/W NO 5NUM. OF DTECT X

7-67BGA/CSP InspectionF C1 BRTREG COND SCREEN COND SAVE DETAILSET=VALUE INPUT ESC=BACK SEL=CHNG IMG TRG=FUNCNORECTANGLECIRCLEELLIPSE1REGISTER NO

7-77BGA/CSP Inspection1REGISTER NO.2CONDITION SET3NUMBER5 OF OBJ4TOTAL AREA5OBJECT AREA6X DIRECT SPACE7Y DIRECT SPACE8X FILLET WIDTH9Y FILLET WIDTH0TE

7-87BGA/CSP Inspection1REGISTER NO. 0(0~3) [TEST RESULT] [OUTPUT]2CONDITION SET AUTO(±10%)3NUMBER OF OBJ 000~128 K= NO4TOTAL AREA 000000~245760 A= NO

8-18Area Measurement by Binary ConversionChapter 8: Area Measurement by Binary ConversionWorkpiece- Checking sequenceCapture an image[Measurement resu

1-7Setting and Operating Outline1STEP6SELECT INSPECTION PRECISION1STANDARD(PIXEL) 2HIGH(SUB-PIXAEL)□RETURN NEXTREG COND SCREEN COND SAVE DE

8-28Area Measurement by Binary Conversion8-2 Setting operation Setting the measurement conditions How to enter the measurement conditions setting sc

8-38Area Measurement by Binary Conversion WINDOWSelect a window type. On the popup menu,move the cursor any of "NUM-OF-MASK1,2,4," "B

8-48Area Measurement by Binary Conversion How to set the register conditions How to enter the REG-COND setting screenThere are three methods for get

8-58Area Measurement by Binary Conversion MEAS SHAPESpecify shape of measuring range. MEAS AREASpecify a search area. When "RECTANGLE" is

8-68Area Measurement by Binary ConversionSetting the mask detailsOn the "REG COND" screen, move the cursorto the upper function menu by pres

8-78Area Measurement by Binary Conversion Set the evaluation conditions How to move to the evaluation condition setting screenThere are two methods fo

8-88Area Measurement by Binary Conversion Set the evaluation conditions The display details vary with the setting of each window. Numeric calcula

8-98Area Measurement by Binary Conversion Display the measurement resultsReturn to the operation screen and press the TRG/BRT key. The measurement res

9-1Object Counting by Binary Conversion9Chapter 9: Object Counting by Binary Conversion9-1 OutlineConvert it to a binary imageCapture an imageMeasure

9-2Object Counting by Binary Conversion99-2 Setting operation Setting the measurement conditions How to enter the measurement conditions setting scr

1-8Setting and Operating Outline1[TEST RESULT]0304 060500 0201 13111207×100809×××××14×15×××××××××[OUTPUT]1OBJ DST2DISTANCE 00(0~15)3DISTANCE NOREGISTE

9-3Object Counting by Binary Conversion9 Setting the measurement conditions WINDOWSelect a window type. On the popup menu,move the cursor to "N

9-4Object Counting by Binary Conversion9 How to set the register conditions How to enter the REG-COND setting screenThere are three methods for gett

9-5Object Counting by Binary Conversion9 MEAS SHAPESpecify shape of measuring range. MEAS AREASpecify a search area. When "RECTANGLE" is s

9-6Object Counting by Binary Conversion9 INVERT B/WSelect whether to invert the display of black and white inside the measurement area.Setting the mas

9-7Object Counting by Binary Conversion9 Set the evaluation conditions How to move to the evaluation condition setting screenThere are two methods for

9-8Object Counting by Binary Conversion9 Numeric calculation setting- Press the TRG/BRT key to move the cursor to the upper function menu, and highlig

10-1Object Identification by Binary Conversion10Chapter 10: Object Identification by Binary Conversion10-1 OutlineObjectsNo.1 No.2No.3No.5No.4No.6Imag

10-2Object Identification by Binary Conversion1010-2 Setting operation Setting the measurement conditions How to enter the measurement conditions se

10-3Object Identification by Binary Conversion10 Setting the measurement conditions MEAS GRAV CENTRSelect whether or not to measure the centerof gra

10-4Object Identification by Binary Conversion10 AX.ANGL (axis angle)Select whether to measure the angle of the longitudinal line(drawn through the

1-9Setting and Operating Outline1ABCDEFGHIJKLMNOPQRSTUVWXYZ0123456789--()<>SP←→DEL ENDAREA＿DETAILSTEP8SELECT AN INTERFACE FOROUTPUTTING RES

10-5Object Identification by Binary Conversion10 How to set the register conditions How to enter the REG-COND setting screenThere are three methods

10-6Object Identification by Binary Conversion10 MEAS SHAPESpecify shape of measuring range. MEAS AREASpecify a search area. When "RECTANGLE&qu

10-7Object Identification by Binary Conversion10 MASK NO.Select a mask number.Note: This is available when "NORMAL" is selected on the "

10-8Object Identification by Binary Conversion10 Set the evaluation conditions How to move to the evaluation condition setting screenThere are two met

10-9Object Identification by Binary Conversion10 Numeric calculation setting- Press the TRG/BRT key to move the cursor to the upper function menu, and

11-1Existence Inspection by Point Measurement11Chapter 11: Existence Inspection by Point Measurement ･ Inspection sequenceImage captureBinary imagecon

11-2Existence Inspection by Point Measurement1111-2 Setting operation Setting the measurement conditions How to enter the measurement conditions set

11-3Existence Inspection by Point Measurement11 Setting conditions (mode selection)Select a mode on the " MODE" line. By selecting either

11-4Existence Inspection by Point Measurement11 POINT CONDPoints which have been registered are marked with an "O."- After being registered

11-5Existence Inspection by Point Measurement11 Setting the point measurement conditions SIZESpecify the point size. Highlight thenumbers next to &q

1-10Setting and Operating Outline11-3 Description of the Operation screenWhen the IV-S30 is started, the operation screen shown below will appear.Each

11-6Existence Inspection by Point Measurement11 STORE BLOCK CONDPress the TRG/BRT key to move the cursor to the upper function menu. Select "DE

11-7Existence Inspection by Point Measurement11 Set the evaluation conditions How to move to the evaluation condition setting screenThere are two me

11-8Existence Inspection by Point Measurement11The "EVALUAT COND"(evaluation conditions) screen will appear. For details about the evaluatio

11-9Existence Inspection by Point Measurement11 When MODE has been set to BINARY When MODE has been set to AVG-GRAYSF C1 DRK V*.**(TYPE

12-112Multiple Positional MeasurementThe IV-S30 can detect up to 128 workpieces whose images exceed the specified matching level (gray search) or thre

12-2Multiple Positional Measurement1212-2 Setting operation Setting the measurement conditions How to enter the measurement conditions setting scree

12-312Multiple Positional Measurement DTECT PRECISONSelect detection precision. You can select oneof two levels (standard/high), according toyour cond

12-4Multiple Positional Measurement12 How to set the register conditions How to enter the REG-COND setting screen There are three methods for getting

12-512Multiple Positional Measurement[1] Set the register conditions for a gray searchSet a reference imageMove the cursor to " REF-IMG AREA&quo

12-6Multiple Positional Measurement12 Select a reference imageMove the cursor to the function menu on the"REG COND" screen by pressing the T

1-11Setting and Operating Outline1Displays the software version. Displays the measurement time currently assigned. Display setting details of each mea

12-712Multiple Positional MeasurementSet degree of match MATCH LVL (CONTR)Specify the degree of match used for detectionin the contracted images (dete

12-8Multiple Positional Measurement12 SEARCH AREASelect " SEARCH AREA" and press the SET key to go to the setting screen. When "RECTANG

12-912Multiple Positional Measurement THRESHOLDEnter the threshold value for binary conversion.Move the cursor to " THRESHOLD" and pressthe

12-10Multiple Positional Measurement122) Move the cursor to the "EVALUATION COND"item on the Menu tree screen and press theSET key.The "

12-1112Multiple Positional Measurement Display the measurement resultsReturn to the operation screen and press the TRG/BRT key. The measurement result

13-113Multiple Degree of Match InspectionChapter 13: Multiple Degree of Match InspectionUsing the gray search function, the IV-S30 can detect up to 12

13-2Multiple Degree of Match Inspection1313-2 Setting operation Setting the measurement conditions How to enter the measurement conditions setting s

13-313Multiple Degree of Match Inspection DTECT PRECISONSelect detection precision. You can select oneof two levels (standard/high), according toyour

13-4Multiple Degree of Match Inspection13 How to set the register conditions How to enter the REG-COND setting screenThere are three methods for get

13-513Multiple Degree of Match InspectionSet the coordinates for " UP.L" and "LO.R." The rectangle inside the solid lines isthe re

1-12Setting and Operating Outline1* Only the IV-S32MX/S33MX can display and use this functionrabunemehtnometI noitpircseD neercsehtnoliatedyalpsiDDNOC

13-6Multiple Degree of Match Inspection13 SEARCH AREASpecify the search area (inside the dotted lines) on the " SEARCH AREA" line, using the

13-713Multiple Degree of Match Inspection Set the evaluation conditions How to move to the evaluation condition setting screenThere are two methods fo

13-8Multiple Degree of Match Inspection13 Numeric calculation setting- Press the TRG/BRT key to move the cursor to the upper function menu, and highli

14-1Distance and Angle Measurement14Chapter 14: Distance and Angle Measurement14-1 OutlineYou can specify the settings for distance and angle mesureme

Distance and Angle Measurement14-21414-2 Setting operation Setting distance and angle conditionsSelect "MAIN-COND" -> "OBJECT TYPE C

14-3Distance and Angle Measurement14How to display the distance and angle conditions setting screenThere are two methods for displaying the distance a

Distance and Angle Measurement14-414Selection Description Measurement position Display on the screenNO Do not select auxiliarypoint.MID-PNT The center

14-5Distance and Angle Measurement14 COND. 1, COND. 2, ( COND.3)Specify conditions for the auxiliary points that were selected in the " AUXILI

Distance and Angle Measurement14-614[2] When "DST" is selected. DISTANCE NO.Enter a register number. The register numbersavailable are 0 to

14-7Distance and Angle Measurement1415141312111009080706050403020100× ○ × × × × × × × × × × × × × × DIST&AGL COND SCREEN COND SAVEF C1 B

Thank you for purchasing the SHARP IV-S30 compact image sensor camera (IV-S31MX/S32MX/S33MXcontroller). Read this introductory user's manual care

1-13Setting and Operating Outline11-4 Setting the measurement programsTo execute a specific measurement program (positional deviation measurement, deg

Distance and Angle Measurement14-814 Numeric calculation setting- Press the TRG/BRT key to move the cursor to the upper function menu, and highlight &

Numerical Calculations15-115F C1 DRKOBJECT TYPE CONDTYPE00TYPE RUN CONDIMAGE-ADJMEA-CND(CAMERA1)MEAS0 POSI-CORRECTMEAS(NEW)MEA-CND(CAMERA2)FINAL NUM.

Numerical Calculations15-215 Setting ditailsThe setting details and procedures for numerical calculations are the same for all measurementprograms

Numerical Calculations15-315 Setting procedure Output errorAn error will be output if there are too many digits as well as if there is an attempt

Numerical Calculations15-415sepyttupnI lobmySmargorptneemrusaeMybtnemerusaemlebaLnoisrevnocyranibtneemrusaemtnioPaeralatoTAA3otA0stcejboforebmuNKK3otK

Numerical Calculations15-515[1] Display lists on the "NUMERIC CALC" screenThis section displays the "NUMERIC CALC" screen for each

Numerical Calculations15-615(5) Area measurement by binary conversion(6) Objedt counting by binary conversion(7) Object identification of binary conve

Numerical Calculations15-715(8) Point measurement(9) Multiple positional measurement(10) Multiple degree of match inspectionSelection of type Selectio

Numerical Calculations15-815(11) Distance and angle measurementSelection of type Selection of formulaDST[D]ANGL[B]AUX[H1/H2]OBJECT TYPE, CALC RESULT,C

Numerical Calculations15-91515-3 Final numerical calculationsFinal numerical calculations can be set at item "FINAL NUM-CALC" on the menu tr

1-14Setting and Operating Outline11-5 Common operations for each menu[1] Operations to return to the operation screenYou can return to the operation s

Numerical Calculations15-1015Based on the settings at items "TYPE" and "FORMURA," the number of styles may be enteredas follows.OB

Numerical Calculations15-111515-4 Setting examplesThe example below shows the settings used to evaluate and output the X-Y coordinates (differences)of

Numerical Calculations15-1215Press the SET key, the cursor will move to the right. Press the SET key again and a popupmenu will appear. Select the &qu

Numerical Calculations15-1315(4) Operation on the "OUTPUT COND" screen1. On the "MEA CND" setting screen, press theTRG/BRT key to

Numerical Calculations15-1415(5) Operations on the "FINAL OUTPUT COND" screen1. Select "FINAL OUTPUT COND" on the "SELECT OBJ

Numerical Calculations15-1515(6) Degree of match inspectionPress the TRG/BRT key, and the will calculate the X-Y coordinates of the detection points i

16-1PC Function16Chapter 16: PC Function16-1 OutlineThe PC function is designed to create a ladder circuit program based on the data (coordinates,dist

16-2PC Function16[1] Power ON sequenceThe parallel output terminals (Y0 to Y7) are reset, and the data memories (input relays, output relays,auxiliary

16-3PC Function1616-3 Ladder circuit program creation[1] Procedure for creating measurement output condition and a ladder circuitA separate ladder ci

16-4PC Function16(2) How to specify the input conditions for ladder circuit diagrams1. While "CHANGE INPUT" is selected, eachpress of the SE

1-15Setting and Operating Outline1[2] Change the Japanese or English display modeChange disply between Japanese and English. Use the [POWER ON SETTING

16-5PC Function16(3) How to specify the output conditions for ladder circuit diagramsMove the cursor to the "OUT" row for the desiredline nu

16-6PC Function16 Kinds of input signals in each measurement programKind of inputSymbolSymbolMeasurement programPositional deviationmeasurementDegree

16-7PC Function16HDBNCAuxiliaryDistanceAngleNumerical calculation resultsAuxiliary relay00H to 15H00D to 15D00B to 15BN0 to N15C000 to C127Distance an

16-8PC Function16 Auxiliary relay C000 to C127The functions of the auxiliary relays (C000 to C127), which can be used for input and output signals, ar

16-9PC Function16[2] A list of the "OUTPUT COND" screen displaysShown below are the "OUTPUT COND" screen displays for each program

16-10PC Function16(6) Object counting by binary conversion (7) Object identification by binary conversion(8) Point measurement When "BINARY&q

16-11PC Function16[3] Procedure for creating the final output conditions in a ladder circuitThis section describes the ladder circuit creation procedu

16-12PC Function16(2) How to specify the input conditions for ladder circuit diagrams1. While "CHANGE INPUT" is selected, eachpress of the S

16-13PC Function16(3) How to specify the output conditions for ladder circuit diagramsMove the cursor to "OUT" and press the SET key. Select

16-14PC Function16Kind ofoutputsignalExternaloutputinstructionsCounterinstructionsY0 to Y7Y8 to Y15TM0 to TM7DeletionThe output relay on the row where

1-16Setting and Operating Outline11-7 Remote keypad (IV-S30RK1)4 SEL key1 Direction keys (up, down, left and right)5 TRG/BRT key2 SET key3 ESC key

16-15PC Function16(4) Creating a ladder circuit is completeCreate a ladder circuit for the page numbers registered in step (1), repeating the operatio

16-16PC Function1616-4 Program examples (shape and positional deviation inspection)(1) OutlineThe positional deviation measurement (one point search)

16-17PC Function1616-5 Examples of a final output conditions ladder circuit(1) Circuit for keeping the external output ON until the next external tri

16-18PC Function1616-6 PC monitor screenMove the cursor to "SCREEN-CHG" on theoperation screen and press the SET key. Apopup menu will appe

17-1Setting the Input/Output Conditions17Chapter 17: Setting the Input/Output Conditions17-1 OutlineThis section describes the input and output settin

17-2Setting the Input/Output Conditions17 OUT I/F(PARAL.)Select a signal output interface, in order to output the measured results externally. The cho

17-3Setting the Input/Output Conditions17 PARALLEL INP X7Select the type of input terminal (INPUT) X7. STROBE OUT 'READY'ONSet the time to t

17-4Setting the Input/Output Conditions17 When you want to select the "TRIG CCD START" on the "MEAS INP I/F" line.The display deta

17-5Setting the Input/Output Conditions1717-2 Measurement start input and result output settingsThe combinations of various settings for item " M

17-6Setting the Input/Output Conditions17 Setting order 1 (→ 2) Configuration exampleExternal trigger X0(photo sensor or proximity sensor)Type selec

1-17Setting and Operating Outline11-8 Register and display NG imagesNG image refers to any image that the controller has determined to be unacceptable

17-7Setting the Input/Output Conditions17 Setting order 1 (→ 2)Programmablecontroller Configuration exampleExternal trigger X0(photo sensor or proxi

17-8Setting the Input/Output Conditions17(3) Measurement start input = parallel, object type change = parallel, result output = generalpurpose serial/

17-9Setting the Input/Output Conditions17(4) Measurement start input = general-purpose serial, object type change = general-purposeserial, result outp

17-10Setting the Input/Output Conditions17Start sampling inputX0(photo sensor or proximity sensor) Setting order 1 → 2 (→ 3) Configuration exampleC

17-11Setting the Input/Output Conditions17When a Sharp PC is used, a write enable command (EWR) is transmitted from the IV-S30 to the PCin the followi

17-12Setting the Input/Output Conditions17Personal computer Setting order 1 → 2 (→ 3) Configuration exampleControllerPower supply (24 VDC)MonitorCam

17-13Setting the Input/Output Conditions17 Configuration exampleMonitorCamera 1 (image capturing + CCD trigger)Camera 2 (image capturing)Personal com

17-14Setting the Input/Output Conditions17Measurement is started when the CCD trigger level is ON.Measurement is started when a CCD trigger signal is

17-15Setting the Input/Output Conditions17PCPCPCPCPCPCPCPCPCPCPCPCPCPCResult output Result output Result outputCCD triggercycleCCD triggerwindow(not h

17-16Setting the Input/Output Conditions17Measurement is started when the CCD trigger level is ON.Measurement is started when a CCD trigger signal is

1-18Setting and Operating Outline1The "MEA-CND (CAMERA2)" item will change to"MEA-CND (NG IMGS)," and show that the NGimage functi

17-17Setting the Input/Output Conditions17Note: Result output; The data in the block No., set in item "5SET SERIAL BLOCK" on the "OBJ-T

17-18Setting the Input/Output Conditions17Average lightlevel methodGray searchWhen a sampled binary image changes (the white area exceeds 50%), the me

17-19Setting the Input/Output Conditions17 Setting methods TRIG CCD STARTSelect a triggering method for the CCD cameraused to capture images. The choi

17-20Setting the Input/Output Conditions17 THRESHOLD VALSpecify the threshold value for binaryconversion.Select this line and press the SET key. The&q

17-21Setting the Input/Output Conditions1717-4 Setting for serial communicationsWhen "PARALLEL+SERIAL+USB" (general purpose serial) has been

17-22Setting the Input/Output Conditions1717-5 Computer linkWhen "PC-LINK" has been specified in item " OUT I/F (PARAL.)" on the &

17-23Setting the Input/Output Conditions170900009001・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・D0000 DM0000：：：：：：・・・：：・・・LHLHLHLHTermination codeAppended informat

17-24Setting the Input/Output Conditions17(2) When the measurement is started by a CCD trigger or a parallel I/F signal and the results areoutput by a

17-25Setting the Input/Output Conditions17F C1 BRTOBJ-TYPE I/O SCREEN SAVESET=SELECT A MENU ESC=BACK SEL=CHNG IMG TRG=FUNC1TRIG CCD START NO 2S

17-26Setting the Input/Output Conditions1717-7 Setting the data outputWhen you communicate with the IV-S30 using a computer link or a serial communica

1-19Setting and Operating Outline1[2] How to display NG imagesNG images can be displayed on the operation main screen and on the NG image display scre

17-27Setting the Input/Output Conditions17[2] Select "YES" or "NO" for output dataSelect "YES" or "NO" on the

17-28Setting the Input/Output Conditions1717-8 Calibrating the IV-S30The IV-S30 calibration can be adjusted, e.g. "1 pixel = 1 mm", and the

17-29Setting the Input/Output Conditions172. While the cursor is on the " CROSSCURSOR" line on the CROSS CURSORscreen, press the SET key. Mo

17-30Setting the Input/Output Conditions17 Setting the register conditions for edge detec-tion SEARCH AREASelect " SEARCH AREA (MDL0)" and p

17-31Setting the Input/Output Conditions176) Using the CBP value that was set in the calibration function, you can execute numericcalculations.1. Pres

17-32Setting the Input/Output Conditions174. Next, move the cursor to the "FORMULA"column and press the SET key. Anotherpopup menu will appe

18-1Communication (General Purpose Serial Interface)18Chapter 18: Communication (General Purpose Serial Interface)The IV-S30 can communicate with a pe

18-2Communication (General Purpose Serial Interface)18The conditions below are what is shown when the "TRIG CCD START" is selected on the &q

18-3Communication (General Purpose Serial Interface)1818-2 Data flow The data flow between the IV-S30 and a personal computer is shown below.[1] Measu

18-4Communication (General Purpose Serial Interface)18IV-S30Operating1 Receiving a command2 Transmitting a responsePersonalcomputer[3] Measurement exe

1-20Setting and Operating Outline1CV BRTV*.**(TYPE00)- Display example when the monitor output is set to "CAM1&NG-IMG (VERT)."Display c

18-5Communication (General Purpose Serial Interface)1818-3 Communication formatThe communication formats of the commands and responses between the IV-

18-6Communication (General Purpose Serial Interface)18[Method for creating a checksum code]The ASCII code for each byte of data, from the processing c

18-7Communication (General Purpose Serial Interface)1818-4 Processing functions[1] Measurement execution functions(1) Measurement execution function 1

18-8Communication (General Purpose Serial Interface)18(3) Measurement execution function 3 : code 12(H)This command will cause the IV-S30 to execute a

18-9Communication (General Purpose Serial Interface)18[2] Result readingData from the last measurement is read. (No instruction is sent to execute an

18-10Communication (General Purpose Serial Interface)18(3) Measurement data reading function 3: code 22(H)This command will cause the IV-S30 to read t

18-11Communication (General Purpose Serial Interface)18(5) Illuminance level reading: code 28(H)The illuminance level measured by the illuminance moni

18-12Communication (General Purpose Serial Interface)18[3] Setting, initialization, and diagnosis of the operation screenShown below are only the comm

18-13Communication (General Purpose Serial Interface)18Ë Response:56SC(H)SC(L)CR:56Ë CommandSC(H)SC(L)CRRC(H)RC(L)Ë Response:57SC(H)SC(L)CR:57Ë Comman

18-14Communication (General Purpose Serial Interface)18Ë ResponseË Response:5CSC(H)SC(L)CR:5CË CommandSC(H)SC(L)CRRC(H)RC(L)Year(H)Year(L)MonthMonth(H

1-21Setting and Operating Outline1NG2NG6OK1 NG2 OK3 OK4 OK5 NG6 OK7 OK8 OK9Measured image from Camera 1NG image from Camera 1OK4 imageNG6 imageOK7 ima

18-15Communication (General Purpose Serial Interface)18Ë Response:70Ë CommandSC(H)SC(L)CRRead the manual measurement coordinates70ProcesscodeProcess f

18-16Communication (General Purpose Serial Interface)18[4] Setting numerical data of the any output measuringNumerical data of the any setting of the

18-17Communication (General Purpose Serial Interface)18tuptuofodniK edoctuptuO setybfo.oNecnatsiD032elgnA1321yrailixuAXetanidrooC234elgnA332yrailixuAY

19-1Computer Link19A programmable controller (hereafter referred to as a PC) can be connected to the IV-S30, so that thecomputer link can be used to h

19-2Computer Link1919-2 Data flowSpecify the CCD-TRIG (camera 1) or the PARALLEL (parallel interface) as the source of the MEAS INPI/F (measurement st

19-3Computer Link1919-3 Register settingUse PC register (writing: up to 512 bytes) to provide the IV-S30 with a computer link.Setting item Applicable

19-4Computer Link19*1 When the termination code is 08(H) (received an error response), the error code is contained in theappended information. (Exampl

19-5Computer Link1919-4 Measurement data blocks[1] Number of blocksThe measurement functions vary in the number of measurement data blocks they use.0,

19-6Computer Link19Note: If a registration number has not been used yet, the data for the next registered number will bebrought forward.1RegistrationN

19-7Computer Link19(2) Degree of match inspection1111111222222NoneNoneNoneNoneNoneNoneXYXY0ProvidedProvided22NoneNoneBlock Item Sign (+/-)Registration

1-22Setting and Operating Outline1(2) Displaying images on the NG image display screen(IV-S32MX/S33MX)When the IV-S32MX/S33MX is used, move the cursor

19-8Computer Link19(4) BGA/CSP inspectionNoneNone1111NoneNoneNoneNone14422222222NoneNoneNoneNoneNoneNoneNoneNoneNoneNoneMaximumMinimumMaximumMinimumMa

19-9Computer Link19(7) Object identification by binary conversionBlock ItemSign(+/0)No. ofbytesDecimalpoint (digit)0RegistrationNo. 0No. of labels Non

19-10Computer Link19Block ItemSign(+/0)No. ofbytesDecimal point(digit)60 Registration No. 0 label unit areaLabel 0None4Noneto toLabel 127 461 Registra

19-11Computer Link19kcolB metIngiS)0/+(fo.oNsetybtnioplamiceD)tigid(280.oNnoitartsigeRlebaL0lebalhcaefoaerAenoN4 enoNfoetanidroocXretnecytivargenoN2 1

19-12Computer Link19(8) Point measurement1. In the binary modeNote: If a point number has not been used yet, the data for the next registered number w

19-13Computer Link192. In the average light level modeNote: If a point number has not been used yet, the data for the next registered number will bebr

19-14Computer Link19(9) Multiple position measurement(10) Multiple degree of mach inspections* When light level matching is executed, the total differ

19-15Computer Link19(11) Distance and angle measurementNote: Blank items are omitted and the remaining lines are moved up.kcolB metIataDedoc)0/+(ngiSf

19-16Computer Link19(12) Numerical calculationNote: Blank items are omitted and the remaining lines are moved up.kcolB metIataDedoc)0/+(ngiSfo.oNsetyb

19-17Computer Link19- Data that are set to "NO" output do not output any signal (scrolled up).- Set the next page for details about the outp

Setting and Operating OutlineSetting the Operating and System ConditionsSetting Measurement ConditionsPositional Deviation MeasurementDegree of Match

1-23Setting and Operating Outline1- When max. 5 NG images are registered.Up keyDown keyUp keyDown keyNG image number4NG image number 5NG image number

19-18Computer Link19 Codes and number of bytes of output data1. Result of each measurement programOutput data Measurement programKind of outputDegree

19-19Computer Link19Output data Measurement programKind of outputMain axis angle 20 2 OPerimeter 21 4 ODegree of match 22 2 O OCoordinate X 23 2 O OCo

19-20Computer Link1919-6 InterfaceThe interface between the IV-S30 and a programmable controller from each manufacturer isdescribed below.[1] Setting

19-21Computer Link19In the initial state, addresses #234 and #235 are set to 000.#23476543210#235D501D4001D3010D100110 Transmission speed (k bit/sec)

19-22Computer Link192. When communication port 2 (PG/COMM2 port) is used.Store the communication conditions in system memory addresses #222, #236 and

19-23Computer Link19 When a JW-21CM or JW-10CM is usedSet the switches (SW0 to SW4 and SW7) on the module as shown below.(2) Using memoryTo allow the

19-24Computer Link19(3) Connections When a JW-22CU or JW-70CUH/100CUH is used1. Communication through the RS-232C port When a JW-32CUH/33CUH or JW-32C

19-25Computer Link19 When a Z-311J/312J is used1. Communication through the RS-232C port13276815m or lessRS-232CFGRDcTDcGNDShort-circuit terminalZ-31

19-26Computer Link19 When a JW-21CM or JW-10CM is used- Communication through the RS-422 port (4-wire system)JW-21CMJW-10CML3L4L1L2SHIELDGNDTATBRARBFG

19-27Computer Link19Switch settingEx.: To set as shown below:Mode: RS-232C, Station No.: 00, Transmission speed: 19.2 K bytes/sec.Parity: Even, Data b

1-24Setting and Operating Outline11-9 Operation flow[1] Power ON and main loop processingNGOKONYesOFFNoMeasurement conditions for each object typeProc

19-28Computer Link19 Example using an A1SJ71UC24-R4 moduleSwitch settingEx.: To set as below:Mode: RS-422, Transmission speed: 19.2 K bytes/sec.Parity

19-29Computer Link1915m or lessRS-232CFGRDSDSG235FGSDRDRSCSDTRDSRSG1234520673278465Shielded cableCalculator link moduleNote: Jumper the RS, CS, DR and

19-30Computer Link19[4] Connection with an OMRON PC Applicable modelsHost link modules1. C500-LK203 (C1000H) 4. CV CPU link port (CV1000, CVM1)2. C200

19-31Computer Link19(2) Using memoryTo allow the memory to be used by the IV-S30, enter a result write start address within the followingsetting range

19-32Computer Link1919-7 Program examplesAn example of measurements using the IV-S30 and a Sharp PC (JW70H) (2-point search forpositional deviation me

19-33Computer Link19(2) Flow chartNNYYYNNYNYYNPower ON15 second intervalCamerastarts operation(00040 = ON)Time-outNormal terminationError occurs.Turni

19-34Computer Link19(3) Program00007F-008OCT377090000000707377TMR0000050000400000012345678910111213141516T000 00000 F-044 04100 0000600007TMR001003004

19-35Computer Link19 Explanation of the programThe numbers 1 to 16 below correspond to the same numbers on the preceding page.1. Turn on the power, an

20-1Troubleshooting20Chapter 20: TroubleshootingItem [1] shows problems which may occur when the IV-S30 measurement system is started. If any error(th

20-2Troubleshooting20Phenomenon ChecksCommunications through acomputer link cannot beestablished.1. Make sure that the communication cable has been co

1-25Setting and Operating Outline1ONOFFNoYesNoYesDisplay results. When the option has been set to "YES"See item [2].(System) Display "

20-3Troubleshooting20Processing errors[2] Causes of termination codes (when an error occurs) and remediesWhen an abnormal termination code (other than

20-4Troubleshooting20-imreTnoitanedocesuaC ydemeR)H(92)noitaluclaclaciremun(wolfrevO.gnitteslamronbaehtkcehCA2gnittesnoitaluclaclaciremunoNB2)tnemtsuj

20-5Troubleshooting20Processing errorsCommunication errorsTermi-nationcodeCause Remedy(H)4A No output dataCheck the abnormal setting4BObject type cond

20-6Troubleshooting20[3] MaintenanceCheck the equipment for the following items.(1) Operation check- Change the measurement number on the MAIN OPS MEN

I-1IAlphabetical Index[A]Absolute value of the differences ...

I-2IConfiguration of Set Wizard... 1-6Con

I-3I[F]Final numerical calculations ... 15-9

I-4I[M]MAIN OPS MENU ... 1-15

I-5I Point measurements... 11-8, 15-7 Posi

I-6I[P]Parallel input X6 ...

1-26Setting and Operating Outline1YesNoNoNoYes YesIs the light level monitor selected?Execute the light level monitor functionNoYes Start (mea

I-7ISet serial block ... 1

I-8I[V]Variation difference...

1-27Setting and Operating Outline1NoNoNoYesYesNoYesYes(*2)The window coordinates are corrected within the range set for each type of measurement,based

1-28Setting and Operating Outline1General purposeNo Computer linkParallel output (Y0 to Y15) OFFExternal interface enabled (communications)External in

1-29Setting and Operating Outline11-10 Table of controller functionsShown below are the functions for the individual controllers (IV-S31MX/S32MX/S33MX

1-30Setting and Operating Outline1metIsnoitacificepSXM13S-VI XM23S-VI XM33S-VItnemerusaemforebmuNsmargorp-0tnemerusaem,1aremac-0tnemerusaem(epyttcejbo

2-1Setting the Operating and System Conditions 22-1 Setting the operating conditionsSet the following operating condition items on the [TYPE RUN COND]

2-2Setting the Operating and System Conditions2[1] Monitor outputWhen two cameras have been connected to IV-S31MX/S32MX/S33MX, you can switch back and

Table of ContentsChapter 1: Setting and Operating Outline ... 1-1 to 301-1 Setting and operating pr

2-3Setting the Operating and System Conditions 2(2) Output monitor switching by parallel inputOn the operation screen, select "MAIN-COND" -&

2-4Setting the Operating and System Conditions2[2] Image captureIn item " CAPTURE IMG" on the "TYPE RUN COND"screen, specify the r

2-5Setting the Operating and System Conditions 2[3] Message displaySelect "YES" or "NO" to display messages on theoperation screen

2-6Setting the Operating and System Conditions2[4] Pattern displaySelect "YES" or "NO" to determine whether to show thepattern dis

2-7Setting the Operating and System Conditions 2[5] Binary image displaySelect "YES" or "NO" to display a binary image on theopera

2-8Setting the Operating and System Conditions2[6] θθθθθ angle correction image displaySelect "YES" or "NO" to display a θ angle c

2-9Setting the Operating and System Conditions 2[7] Operation main displayWhen the operation screen was set to display otherscreens (such as the "

2-10Setting the Operating and System Conditions2[8] Evaluation change displaySpecify whether the evaluation condition changemenu can be displayed on t

2-11Setting the Operating and System Conditions 2[9] PC monitor screenSpecify whether to display the PC monitoron the operation screen.Select the &qu

2-12Setting the Operating and System Conditions2[11] Extension functionsThe extension function has crosshair cursor display and manual display functio

Chapter 3 : Setting Measurement Conditions ... 3-1 to 413-1 Outline ...

2-13Setting the Operating and System Conditions 2(2) Manual measurementWith this function, you can measure distance between two points, the distance b

2-14Setting the Operating and System Conditions22-2 Setting the system conditionsSet the following items on the "SYS-CND" menu to setthe sys

2-15Setting the Operating and System Conditions 2[2] Gain/offset adjustmentThe gain and offset of the IV-S30 can only be adjusted by our service engin

2-16Setting the Operating and System Conditions2[3] Setting the system time (IV-S32MX/S33MX)When the IV-S32MX/S33MX is used, set the time displayed on

2-17Setting the Operating and System Conditions 22-3 Camera settings[1] Camera selection (IV-S32MX/S33MX)The cameras that are compatible with the cont

2-18Setting the Operating and System Conditions2[2] Image capture mode (IV-S33MX)When you are using the IV-S33MX controller and IV-S30C3/C4 high-speed

2-19Setting the Operating and System Conditions 2[3] Camera synchronization (IV-S33MX)When an EIA camera is used with the IV-S33MX controller, you hav

2-20Setting the Operating and System Conditions2(3) Timing chart Internal synchronization External synchronizationNote: When an EIA camera is used, th

2-21Setting the Operating and System Conditions 2F C1 BRTMAIN MENUSET=TO NEXT SUB-MENU ESC=BACK SEL=CHNG IMG TRG=POPUPIVS3*MXSYS-CNDOBJECT TYPE CON

2-22Setting the Operating and System Conditions22-5 OptionWith the IV-S30, you can initialize the measurement settings, and run a self-diagnosis from

Chapter 12: Multiple Positional Measurements ... 12-1 to 1112-1 Outline ...

Setting the Conditions for Each Object Type3-13Chapter 3 : Setting Measurement Conditions3-1 OutlineThe measuring conditions for each object type are

Setting Measurement Conditions3-23Setting procedureA general outline of the setting procedures is shown below. For details, see each chapter."FIN

Setting the Conditions for Each Object Type3-33 Outline of setting the measurement programThe measurement program can be specified from"MEAS0&quo

Setting Measurement Conditions3-43TYPE RUN COND SCREEN SAVEF C2 BRT1MONITOR OUTPUT NG IMGS2CAPTURE IMG PARTIAL-IMG3MESSSAGE DISPLAY YES(NUMERIC)4P

Setting the Conditions for Each Object Type3-53 Relationship between the camera selection and the monitor output[2] Window shape selection and settin

Setting Measurement Conditions3-63(1) Rectangular windowHow to set a rectangular windowTo register reference imagesTo register reference images, the s

Setting the Conditions for Each Object Type3-73(2) Horizontal/vertical linesHow to set horizontal linesThe following items on the settings menu can b

Setting Measurement Conditions3-83Window specifications- Horizontal lines- Vertical linesWhen setting the horizontal and vertical lines, specify the l

Setting the Conditions for Each Object Type3-93How to set an elliptical windowThe following items on the settings menu can be used to define the ellip

Setting Measurement Conditions3-103[3] Image settingsWhat follows is a description of how to use the image settings to control the measuring program.(

Chapter 18: Communication (General Purpose Serial Interface) ... 18-1 to 1718-1 List of processing functions ...

Setting the Conditions for Each Object Type3-113(2) Threshold value settingThe IV-S30 treats the "areas darker than the lower limit value" o

Setting Measurement Conditions3-123(3) Setting window boundaries (enable/disable)This function enables and disables the labeling (object identificatio

Setting the Conditions for Each Object Type3-133(5) Binary processing (fixed/threshold value correction)By setting THRESHOLD-ADJ (threshold adjustment

Setting Measurement Conditions3-143(6) The expansion/contraction method of eliminating noise in binary imagesWhen converting an image to binary values

Setting the Conditions for Each Object Type3-153(7) Edge detectionThe "edge" refers to the boundaries between the brighter (white) and darke

Setting Measurement Conditions3-163(8) Artifact processingArtifact processing is a method of processing that eliminates the false detection of the edg

Setting the Conditions for Each Object Type3-173(9) Contrast search in the reference imageUsing the reference image area setting in the gray scale sea

Setting Measurement Conditions3-183[4] Evaluation conditionsThe setting details and procedures for setting the evaluation conditions are the same for

Setting the Conditions for Each Object Type3-193Setting methodThere are two ways to get to the evaluation condition setting screen.1) Select "CND

Setting Measurement Conditions3-203[5] Image pre-processingA comparative calculation between images, gray level changes, and space filter are availabl

1-1Setting and Operating Outline11-1 Setting and operating proceduresThis paragraph describes the rough operation sequence of the IV-S30.1 System desi

Setting the Conditions for Each Object Type3-213Image ALight level 0Image BLight level 180- Subtraction (Image A - Image B)- Subtraction (Image B -

Setting Measurement Conditions3-223The reference images T1 and T2 (*1) and the size of the areas covered by I1 and I2 (the images takenby cameras 1 an

Setting the Conditions for Each Object Type3-233(2) Gray level changeTo change the gray level, you can change the"**.*TIMES" (magnification

Setting Measurement Conditions3-243(3) Space filterSpace filter includes various image manipulationprocesses that create more readable images byremovi

Setting the Conditions for Each Object Type3-253[6] Image adjustmentHow to set the image adjustment functionSelect "IMAGE-ADJ" on the "

Setting Measurement Conditions3-263[7] Binary image maskUse the binary image mask when an object to measure by binary conversion cannot be measured us

Setting the Conditions for Each Object Type3-273Setting exampleWhen " MASK BINARY IMG" is set to "REF-IMG."Shown below is an examp

Setting Measurement Conditions3-2831. Specify a measurement area smaller than the mask area and specify the binary conditions.2. Return to the MAIN OP

Setting the Conditions for Each Object Type3-293When " MASK BINARY IMG" is set to "MANUAL."Shown below is an example of a binary i

Setting Measurement Conditions3-3035. Select "0" using the up and down keys andthen select "MOVE" using the left and rightkeys. Fi

1-2Setting and Operating Outline1STEP9STORE THIS SETTING AS A SAMPLE IN THE WIZARD? 1NO□2YES RETURN END・・・・・・ STEP2 SELECT AN IMAGE CAPTURING METHOD

Setting the Conditions for Each Object Type3-313[8] Position correctionBased on the positional deviation data measurement 0 (positional deviation meas

Setting Measurement Conditions3-323(3) Correction exampleExample of correcting the first X and Y point1. Amount of correction (X2-X1, Y2-Y1) specified

Setting the Conditions for Each Object Type3-333Example of angular correction1. Detection of the amount of angular deviation (using measurement 0, 2

Setting Measurement Conditions3-343[9] Title registrationA title for a object type number can be entered and saved when the object type number is disp

Setting the Conditions for Each Object Type3-3533-3 Input & Output / System settings[1] Illuminance (light level) monitor(1) Purpose1. Allows the

Setting Measurement Conditions3-3634. Select item " SIZE", and item " POSITION", using the up and down keys, and press the SETkey.

Setting the Conditions for Each Object Type3-373[2] Setting the shutter speedThe shutter speed can be set independently for each object type.Since the

Setting Measurement Conditions3-383The measurement conditions of the source object type. (The data is copied from flash memory)The measurement conditi

Setting the Conditions for Each Object Type3-393[4] NG image registration (IV-S32MX/S33MX)You can register the NG image (by final evaluation result) w

Setting Measurement Conditions3-403[5] Halt on NG measurementYou can stop all measurements when an NG image(according to the final evaluation results)