Sharp R-350B Service Manual

Browse online or download Service Manual for Microwaves Sharp R-350B. R-820BK R-820BW SERVICE MANUAL User Manual

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R-820BK
R-820BW
In the interest of user-safety the oven should be restored to its original
condition and only parts identical to those specified should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens con-
tain circuitry capable of producing very high voltage and
current, contact with following parts may result in a severe,
possibly fatal, electrical shock. (High Voltage Capacitor, High
Voltage Power Transformer, Magnetron, High Voltage Recti-
fier Assembly, High Voltage Harness etc..)
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ...................INSIDE FRONT COVER
BEFORE SERVICING ......................................................................................................INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL................................................................................................................ 1
MICROWAVE MEASUREMENT PROCEDURE ................................................................................................... 2
FOREWORD AND WARNING ...............................................................................................................................3
PRODUCT SPECIFICATIONS .............................................................................................................................. 4
GENERAL INFORMATION ...................................................................................................................................4
OPERATION ..........................................................................................................................................................6
TROUBLESHOOTING GUIDE ............................................................................................................................ 13
TEST PROCEDURE ............................................................................................................................................ 15
TOUCH CONTROL PANEL .................................................................................................................................24
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ................................................................ 30
PICTORIAL DIAGRAM ........................................................................................................................................37
POWER UNIT CIRCUIT ...................................................................................................................................... 38
CPU UNIT CIRCUIT ............................................................................................................................................ 39
PRINTED WIRING BOARD .................................................................................................................................40
PARTS LIST ........................................................................................................................................................ 41
PACKING AND ACCESSORIES .........................................................................................................................43
S5812R820BPW/
R-820BK
R-820BW
DOUBLE GRILL
CONVECTION
MICROWAVE OVEN
MODELS
SERVICE MANUAL
SHARP CORPORATION
This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
CONVECTION
2
GRILL
COOK
HELP
CUSTOM
HELP
Iinteractive
COMPU
PIZZA
GRILL
BAKE
ROAST
COOK
DEFROST
CONVEC
GRILL ROAST
POPCORN
REHEAT
MINUTE
PLUS
KITCHEN
TIMER
STOP
CLEAR
START
TOUCH ON
CLOCK
POWER
LEVEL
100˚ F 150˚ F 275˚ F 300˚ F 325˚ F
350˚ F 375˚ F 400˚ F 425˚ F 450˚ F
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6789O
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Summary of Contents

Page 1 - SERVICE MANUAL

R-820BKR-820BWIn the interest of user-safety the oven should be restored to its originalcondition and only parts identical to those specified should b

Page 2 - BEFORE SERVICING

8R-820BKR-820BWROAST COOKING CONDITIONTouch the ROAST pad once. And then program desiredcooking time by touching the number pads. The ROASTpad is pre

Page 3 - WARNING TO SERVICE PERSONNEL

9R-820BKR-820BWSCHEMATICNOTE: CONDITION OF OVEN1. DOOR CLOSED.2. MICROWAVE POWER LEVEL PAD PRESSED ONCE(100%).3. COOKING TIME PROGRAMMED.4. START PAD

Page 4

10R-820BKR-820BWSCHEMATICNOTE: CONDITION OF OVEN1. DOOR CLOSED.2. GRILL PAD TOUCHED.3. NUMBER "2" PAD TOUCHED.4. COOKING TIME PROGRAMMED.5.

Page 5 - SERVICE MANUAL

11R-820BKR-820BWFigure O-5 Oven Schematic-Roast cooking ConditionFigure O-4 Oven Schematic-Convection cooking Condition (Convection with preheat mode)

Page 6 - GENERAL INFORMATION

12R-820BKR-820BWDESCRIPTION AND FUNCTION OF COMPONENTSDOOR OPEN MECHANISMThe door is opened by pushing the open button on thecontrol panel, refer to F

Page 7 - OVEN DIAGRAM

13R-820BKR-820BWTROUBLESHOOTING GUIDENever touch any part in the circuit with your hand or an uninsulated tool while the power supply is connected.Whe

Page 8 - OPERATION

14R-820BKR-820BWCK = Check / RE = ReplaceABCDEEFFGH I I JLMNNNNNNOPRERERERERECK CK CKTEST PROCEDUREMAGNETRONPOWER TRANSFORMERH.V. RECTIFIER ASSEMBLYHI

Page 9 - HEATER MODE

15R-820BKR-820BWB POWER TRANSFORMER TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door and block it open.3. Discharg

Page 10 - ON/OFF TIME RATIO

16R-820BKR-820BWTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door and block

Page 11

17R-820BKR-820BWTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door and block

Page 12

R-820BKR-820BWPRECAUTIONS TO BE OBSERVED BEFORE ANDDURING SERVICING TO AVOID POSSIBLEEXPOSURE TO EXCESSIVE MICROWAVEENERGY(a) Do not operate or allow

Page 13

18R-820BKR-820BWH BLOWN MONITOR FUSE TESTTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case.2

Page 14

19R-820BKR-820BWThe following test procedure should be carried out with the microwave oven is a fully assembledcondition (outer case fitted).It is dif

Page 15 - TROUBLESHOOTING GUIDE

20R-820BKR-820BWTEST PROCEDURESPROCEDURELETTERCOMPONENT TESTM KEY UNIT TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the

Page 16 - CONDITION PROBLEM

21R-820BKR-820BWTEST PROCEDURESPROCEDURELETTERCOMPONENT TESTIf the control unit responds by clearing with a beep the key unit is faulty and must be re

Page 17 - TEST PROCEDURES

22R-820BKR-820BWTEST PROCEDURESPROCEDURELETTERCOMPONENT TESTWARNING : The oven should be fully assembled before following procedure.(1) Place one cup

Page 18

23R-820BKR-820BWTEST PROCEDURESPROCEDURELETTERCOMPONENT TESTSTEPS OCCURRENCE CAUSE OR CORRECTIONThe rated AC voltage is not present between1 Pin No. 1

Page 19

24R-820BKR-820BWTOUCH CONTROL PANEL ASSEMBLYOUTLINE OF TOUCH CONTROL PANEL4) ACLA circuit to generate a signal which resets the LSI to theinitial stat

Page 20

25R-820BKR-820BWDESCRIPTION OF LSILSI(IZA888DR)The I/O signal of the LSI(IZA888DR) are detailed in the following table.Pin No. Signal I/O DescriptionA

Page 21

26R-820BKR-820BWPin No. Signal I/O DescriptionVARI ON TIME OFF TIMEP-HI(100% power) 32 sec. 0 sec.P-90(approx. 90% power) 30 sec. 2 sec.P-80(approx. 8

Page 22

27R-820BKR-820BWPin No. Signal I/O DescriptionPower output ON time OFF time100 % 48 sec. 0 sec.90 % 44 sec. 4 sec.80 % 40 sec. 8 sec.70 % 36 sec. 12 s

Page 23

1R-820BKR-820BWWARNING TO SERVICE PERSONNELMicrowave ovens contain circuitry capable of pro-ducing very high voltage and current, contact withfollowin

Page 24

28R-820BKR-820BWPin No. Signal I/O Description81 SEG9 OUT Segment data signal.Connected to LCD. No connection in LCD.82-90 SEG8-SEG0 OUT Segment data

Page 25

29R-820BKR-820BW1. Precautions for Handling Electronic ComponentsThis unit uses CMOS LSI in the integral part of the circuits.When handling these part

Page 26 - TOUCH CONTROL PANEL ASSEMBLY

30R-820BKR-820BWTo remove the outer case, proceed as follows.1. Disconnect the power supply cord.2. Open the oven door and block it open.3. Remove the

Page 27 - DESCRIPTION OF LSI

31R-820BKR-820BWPOWER TRANSFORMER REMOVAL6. Disconnect the main wire harness from the powertransformer.7. Remove the two (2) screws holding the trans

Page 28 - During cooking

32R-820BKR-820BWPOSITIVE LOCK® CONNECTOR (NO-CASE TYPE) REMOVALFigure C-2. Positive lock® connector1. Disconnect the power supply cord and then remo

Page 29

33R-820BKR-820BWCOOLING FAN MOTOR REMOVALREMOVAL1.Disconnect the power supply cord and then remove outercase.2. Open the door and block it open.3. Dis

Page 30

34R-820BKR-820BWDOOR SENSING SWITCH/SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH REMOVAL1. Disconnect the power supply cord and then removeouter case

Page 31 - SERVICING

35R-820BKR-820BWREMOVAL1. Disconnect the power supply cord.2. Push the open button and open the door slightly.3. Insert a putty knife (thickness of ab

Page 32 - WARNING FOR WIRING

36R-820BKR-820BW7. Release two (2) pins of door panel from two (2) holes ofupper and lower oven hinges by lifting up.8. Now, door sub assembly is free

Page 34 - TURNTABLE MOTOR REMOVAL

2R-820BKR-820BWMICROWAVE MEASUREMENT PROCEDUREA. Requirements:1) Microwave leakage limit (Power density limit): The power density of microwave radiati

Page 35 - CONVECTION MOTOR REMOVAL

38R-820BKR-820BW645123645123ABCDEFGHABCDEFGHFigure S-2. Power Unit Circuit+–+–+–COMN.O.COMN.O.COMN.O.COMN.O.A 3OVEN LAMPTURNTABLEMOTORBOTTOMHEATE

Page 36 - THERMISTOR REMOVAL

39R-820BKR-820BW645123645123ABCDEFGHABCDEFGHFigure S-3. CPU Unit CircuitC 4INTGNDVCBUZZER: IF NOT SPECIFIED, 1/10 ± 5% NOTEVALEDVRFANMOTORCONVECTIO

Page 37 - DOOR REPLACEMENT

40R-820BKR-820BW645123645123ABCDEFGHABCDEFGHFigure S-4. Printed Wiring Board of Power UnitDIPD8 3 2 312 1115184 D6 R4 CN - C CN - D CN - B CN - A D5 R

Page 38

41R-820BKR-820BW****∆*∆*PARTS LISTNote: The parts marked “∆” may cause undue microwave exposure.The parts marked “*” are used in voltage more than 250

Page 39

42R-820BKR-820BW∆∆∆∆∆∆*REF. NO. PART NO. DESCRIPTION Q'TY CODE3- 4 LHLD-A185WRF0 LCD holder 1 AL3- 5 PSHEPA626WRE0 LED sheet 1 AF3- 6 TCAUAA076WR

Page 40 - : IF NOT SPECIFIED, 1SS270A

43R-820BKR-820BWHOW TO ORDER REPLACEMENT PARTSTo have your order filled promptly and correctly, please furnish the following information.1. MODEL NUMB

Page 41 - Figure S-3. CPU Unit Circuit

44R-820BKR-820BW645123645123ABCDEFGHABCDEFGHOVEN AND CABINET PARTS7-97-94-47-97-197-197-54-14-307-107-107-112-16-27-111-107-154-254-334-297-107-124-

Page 42

45R-820BKR-820BW645123645123ABCDEFGHABCDEFGHCONTROL PANEL PARTSDOOR PARTS5-85-35-65-45-55-15-93-63-25-75-26-16-86-106-76-93-3-13-3-33-3-23-33-43-53-1

Page 43 - PARTS LIST

46R-820BKR-820BW'98 SHARP CORP. (5S2.530E) Printed in U.S.ACOPYRIGHT © 1998 BY SHARP CORPORATIONALL RIGHTS RESERVED.No part of this publication m

Page 44

3R-820BKR-820BWSHARP ELECTRONICS CORPORATIONSHARP PLAZA, MAHWAH,NEW JERSEY 07430-2135SERVICE MANUALDOUBLE GRILLCONVECTIONMICROWAVE OVENR-820BK / R-820

Page 45 - SCREWS,NUTS AND WASHERS

4R-820BKR-820BWITEM DESCRIPTIONPower Requirements 120 Volts12.5 Amperes (Microwave) / 13.0 Amperes (Grill/ Convection)60 Hertz / Single phase, 3 wire

Page 46 - OVEN AND CABINET PARTS

5R-820BKR-820BWA short power-supply cord is provided to reduce risks of becomingentangled in or tripping over a longer cord.Where a two-pronged wall-

Page 47 - MISCELLANEOUS

6R-820BKR-820BWOPERATIONDESCRIPTION OF OPERATING SEQUENCEThe following is a description of component functions duringoven operation.OFF CONDITIONClosi

Page 48

7R-820BKR-820BWTOP AND BOTTOM HEATER MODEIn this mode, the food is cooked by both the top heaters andbottom heater. Press the GRILL pad and number &qu

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