Sharp R-305EW Service Manual

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R-305EW
In the interest of user-safety the oven should be restored to its original
condition and only parts identical to those specified should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens con-
tain circuitry capable of producing very high voltage and
current, contact with following parts may result in a severe,
possibly fatal, electrical shock. (High Voltage Capacitor, High
Voltage Power Transformer, Magnetron, High Voltage Recti-
fier Assembly, High Voltage Harness etc..)
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ...................INSIDE FRONT COVER
BEFORE SERVICING ......................................................................................................INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL................................................................................................................ 1
MICROWAVE MEASUREMENT PROCEDURE ................................................................................................... 2
FOREWORD AND WARNING............................................................................................................................... 3
PRODUCT SPECIFICATIONS .............................................................................................................................. 4
GENERAL INFORMATION................................................................................................................................... 4
OPERATION .......................................................................................................................................................... 6
TROUBLESHOOTING GUIDE .............................................................................................................................. 9
TEST PROCEDURE ............................................................................................................................................ 10
TOUCH CONTROL PANEL ................................................................................................................................. 18
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ................................................................ 22
PICTORIAL DIAGRAM ........................................................................................................................................ 28
POWER UNIT CIRCUIT ...................................................................................................................................... 29
CPU UNIT CIRCUIT ............................................................................................................................................ 30
PRINTED WIRING BOARD ................................................................................................................................. 31
PARTS LIST ........................................................................................................................................................32
PACKING AND ACCESSORIES ......................................................................................................................... 36
S2104R305EPW/
MICROWAVE OVEN
MODEL
R-305EW
SERVICE MANUAL
SHARP CORPORATION
This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
POWER
LEVEL
TIMER
CLOCK
1 2 3
4 5 6
7 8
0
9
TO ADJUST QUANTITY TOUCH PAD AGAIN
1 GROUND MEAT
2 STEAKS/CHOPS
3 CHICKEN PIECES
STOP
CLEAR
START
DEFOST
COOK
NO.
LBS.
CUPS.
OZ.
MINUTE PLUS
INSTANT ACTION
COMPU
DEFROST
POPCORN DINNER PLATE CASSEROLE
BAKED POTATOES FRESH VEGETABLE GROUND MEAT
FROZEN ENTREES BEVERAGE ROLLS / MUFFINS
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1 2 3 4 5 6 ... 39 40

Summary of Contents

Page 1 - SERVICE MANUAL

R-305EWIn the interest of user-safety the oven should be restored to its originalcondition and only parts identical to those specified should be used.

Page 2 - BEFORE SERVICING

8R-305EWDESCRIPTION AND FUNCTION OF COMPONENTSDOOR OPEN MECHANISMThe door is opened by pulling the door. Refer to the FigureD-1.Figure D-1. Door Open

Page 3 - WARNING TO SERVICE PERSONNEL

9R-305EWTROUBLESHOOTING GUIDENever touch any part in the circuit with your hand or an uninsulated tool while the power supply is connected.When troubl

Page 4

10R-305EWA MAGNETRON ASSEMBLY TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door and block it open.3. Discharge high

Page 5 - SERVICE MANUAL

11R-305EWB POWER TRANSFORMER TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door and block it open.3. Discharge high

Page 6 - GENERAL INFORMATION

12R-305EWTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door and block it ope

Page 7 - OVEN DIAGRAM

13R-305EWTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door and block it ope

Page 8 - OPERATION

14R-305EWH BLOWN MONITOR FUSE TESTTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case.2. Open

Page 9

15R-305EWc) When touching the pads, sometimes a pad produces no signal.If the Key unit is defective.1) Disconnect the power supply cord, and then remo

Page 10

16R-305EWWARNING : The oven should be fully assembled before following procedure.(1) Place one cup of water in the center of the turntable tray in the

Page 11 - TROUBLESHOOTING GUIDE

17R-305EWTEST PROCEDURESPROCEDURELETTERCOMPONENT TESTTo protect the electronic circuits, this model is provided with a fine foil pattern added to the

Page 12 - TEST PROCEDURES

R-305EWPRECAUTIONS TO BE OBSERVED BEFORE ANDDURING SERVICING TO AVOID POSSIBLEEXPOSURE TO EXCESSIVE MICROWAVEENERGY(a) Do not operate or allow the ove

Page 13

18R-305EW3) Power Source CircuitThis circuit generates voltages necessary in the controlunit from the AC line voltage.In addition, the synchronizing s

Page 14

19R-305EW11 P57 OUT Back light circuit (Light emitting diodes) driving signal.12-13 P56-P55 OUT Terminal not used.14 CNTR0 OUT Signal to sound buzzer

Page 15

20R-305EW33 P27 OUT Key strobe signal.Signal applied to touch-key section. A pulse signal is input to P41, P43, P44 and P45terminal while one of G8 li

Page 16

21R-305EW1. Precautions for Handling Electronic ComponentsThis unit uses CMOS LSI in the integral part of thecircuits. When handling these parts, the

Page 17

22R-305EWTo remove the outer case, proceed as follows.1. Disconnect the power supply cord.2. Open the oven door and block it open.3. Remove the two (2

Page 18

23R-305EWPOWER TRANSFORMER REMOVALReinstallation1. Rest transformer on the bottom plate with its primaryterminals toward the oven face plate.2.Secure

Page 19

24R-305EWCONTROL PANEL ASSEMBLY REMOVALOVEN LAMP AND LAMP SOCKET REMOVAL1.Disconnect the power supply cord and remove outer case.2. Open the door and

Page 20 - TOUCH CONTROL PANEL ASSEMBLY

25R-305EWCOOLING FAN MOTOR REMOVALREMOVAL1. Disconnect the power supply cord and then removeouter case.2. Open the door and block it open.3. Discharge

Page 21 - During cooking

26R-305EWDOOR REPLACEMENTDOOR SENSING SWITCH/SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH ADJUSTMENT1. Disconnect the power supply cord, and then rem

Page 22 - SEG21-SEG0

27R-305EW11.Now, door panel with sealer film is free.12.Tear sealer film from door panel.13.Now, door panel is free.14.Slide latch head upward and rem

Page 23 - TOUCH CONTROL PANEL SERVICING

1R-305EWWARNING TO SERVICE PERSONNELMicrowave ovens contain circuitry capable of pro-ducing very high voltage and current, contact withfollowing parts

Page 24 - WARNING FOR WIRING

28R-305EW645123645123ABCDEFGHABCDEFGHFigure S-1. Pictorial DiagramHIGH VOLTAGECAPACITORHIGH VOLTAGEWIRE BH.V.RECTIFIERPOWER SUPPLY CORD 120V 60HzHIGH

Page 25 - MAGNETRON REMOVAL

29R-305EW645123645123ABCDEFGHABCDEFGHFigure S-2. Power Unit Circuit+–A 1C 3C 5C 4C 6C 8C 1C 7C 2A 2NOSH-ACOMCOMGNDD1S1NB10T1ACACGNDINTVRBUZZERMICRONCD

Page 26 - POSITIVE LOCK

30R-305EWFigure S-3. CPU Unit Circuit645123645123ABCDEFGHABCDEFGH+–+–C-3G 9G 85 4 3 2 1 0 9 8 7 6 G 7 G 6 G 5 G 4 G 3 G 2 G 1G10G11G12G13G14C-5C-9C-4C

Page 27 - TURNTABLE MOTOR REMOVAL

31R-305EWFigure S-4. Printed Wiring Board of Power Unit645123645123ABCDEFGHABCDEFGH1121137429CN - CD1(D2)(D3)SP1OMDURY2XAVHCN - ASH - BSH - ACN - BD I

Page 28 - DOOR REPLACEMENT

32R-305EW***∆*∆**∆∆PARTS LISTNote: The parts marked “∆” may cause undue microwave exposure.The parts marked “*” are used in voltage more than 250V.REF

Page 29 - Adhesive tape

33R-305EWHOW TO ORDER REPLACEMENT PARTSTo have your order filled promptly and correctly, please furnish the following information.1. MODEL NUMBER2. RE

Page 30 - HIGH VOLTAGE COMPONENTS

34R-305EWOVEN AND CABINET PARTS645123645123ABCDEFGHABCDEFGH7-57-87-57-81-106-72-14-134-171-114-144-21-127-17-51-74-161-87-64-114-191-61-17-12-32-37-67

Page 31

35R-305EWCONTROL PANEL PARTSDOOR PARTSMISCELLANEOUS645123645123ABCDEFGHABCDEFGH5-75-75-105-105-95-9Actual wire harness may be different from illustra

Page 32 - Figure S-3. CPU Unit Circuit

36R-305EWPACKING AND ACCESSORIES645123645123ABCDEFGHABCDEFGHDOOR PROTECTION SHEETSPADPA204WRE0TOP PAD ASSEMBLYFPADBA416WRKZPLASTIC BAGSSAKHA034WRE0Not

Page 33

37R-305EW

Page 34 - PARTS LIST

2R-305EWMICROWAVE MEASUREMENT PROCEDUREA. Requirements:1) Microwave leakage limit (Power density limit): The power density of microwave radiation emit

Page 35

38R-305EW2001 SHARP CORP. (2S2.530E) Printed in U.S.ACOPYRIGHT © 2001 BY SHARP CORPORATIONALL RIGHTS RESERVED.No part of this publication may be repro

Page 36 - OVEN AND CABINET PARTS

3R-305EWSHARP ELECTRONICS CORPORATIONSHARP PLAZA, MAHWAH,NEW JERSEY 07430-2135SERVICE MANUALMICROWAVE OVENR-305EWFOREWORDThis Manual has been prepared

Page 37

4R-305EWITEM DESCRIPTIONPower Requirements 120 Volts / 13 Amperes60 HertzSingle phase, 3 wire groundedPower Output 1100 watts (IEC TEST PROCEDURE)Oper

Page 38 - Not replaceable items

5R-305EWcontact a qualified electrician and have it replaced with a properlygrounded three-pronged wall receptacle or have a grounding adapterproperly

Page 39

6R-305EWOPERATIONDESCRIPTION OF OPERATING SEQUENCEThe following is a description of component functions duringoven operation.OFF CONDITIONClosing the

Page 40

7R-305EWFigure O-1. Oven Schematic-Off ConditionSCHEMATICNOTE: CONDITION OF OVEN1. DOOR CLOSED2. CLOCK APPEARS ON DISPLAYSCHEMATICNOTE: CONDITION OF O

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