Sharp R-305MR Service Manual

Browse online or download Service Manual for Microwaves Sharp R-305MR. Sharp R-305MR Service manual [en] [es] User Manual

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PRECAUTIONS TO BE OBSERVED BEFORE AND
DURING SERVICING TO AVOID POSSIBLE EXPO-
SURE TO EXCESSIVE MICROWAVE ENERGY
CHAPTER 1. WARNING TO SERVICE PERSONNEL
CHAPTER 2. MICROWAVE MEASUREMENT PRO-
CEDURE
CHAPTER 3. FOREWORD AND WARNING
CHAPTER 4. PRODUCT DESCRIPTION
CHAPTER 5. GENERAL INFORMATION
CHAPTER 6. OPERATION
CHAPTER 7. TROUBLESHOOTING GUIDE
CHAPTER 8. TEST PROCEDURES
CHAPTER 9. TOUCH CONTROL PANEL ASSEMBLY
CHAPTER 10. PRECAUTIONS FOR USING LEAD-
FREE SOLDER
CHAPTER 11. COMPONENT REPLACEMENT AND
ADJUSTMENT PROCEDURE
CHAPTER 12. CIRCUIT DIAGRAMS
Parts List
S1701R305MPR/
SERVICE MANUAL
R305MR
CONTENTS
This document has been published to be used for
after sales service only.
The contents are subject to change without notice.
TopPage
MICROWAVE OVEN
R-305MR
MODEL
In the interest of user-safety the oven should be restored to its origi-
nal condition and only parts identical to those specified should be
used.
WARNING TO SERVICE PERSONNEL: Microwave ovens con-
tain circuitry capable of producing very high voltage and cur-
rent, contact with following parts may result in a severe,
possibly fatal, electrical shock. (High Voltage Capacitor, High
Voltage Power Transformer, Magnetron, High Voltage Rectifier
Assembly, High Voltage Harness etc..)
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Summary of Contents

Page 1 - SERVICE MANUAL

PRECAUTIONS TO BE OBSERVED BEFORE ANDDURING SERVICING TO AVOID POSSIBLE EXPO-SURE TO EXCESSIVE MICROWAVE ENERGYCHAPTER 1. WARNING TO SERVICE PERSONNEL

Page 2 - CONTENTS

R305MR6 – 1R305MRService Manual CHAPTER 6. OPERATION[1] DESCRIPTION OF OPERATING SEQUENCE The following is a description of component functions during

Page 3 - BEFORE SERVICING

R305MR6 – 2[2] OVEN SCHENATIC1. Off Condition Figure O-1. Oven Schematic-

Page 4 - Danger High Voltage

R305MR6 – 3[3] DESCRIPTION AND FUNCTION OF COMPONENTS1. DOOR OPEN MECHANISMThe door is opened by pushing the open button on the control panel,refer to

Page 5 - [3] Leakage test:

R305MR7 – 1R305MRService Manual CHAPTER 7. TROUBLESHOOTING GUIDE Never touch any part in the circuit with your hand or an uninsulated tool whi

Page 6 - FOREWORD AND WARNING

R305MR8 – 1R305MRService Manual CHAPTER 8. TEST PROCEDURES[1] A: MAGNETRON ASSEMBLY TEST1. Disconnect the power supply cord, and then remove outer cas

Page 7 - PRODUCT DESCRIPTION

R305MR8 – 26. Reinstall the outer case (cabinet).7. Reconnect the power supply cord after the outer case is installed.8. Run the oven and check all fu

Page 8 - [2] OVEN DIAGRAM

R305MR8 – 32. Open the door and block it open.3. Discharge high voltage capacitor.4. Isolate the switch and connect the ohmmeter to the common (COM.)

Page 9 - 2. TOUCH CONTROL PANEL

R305MR8 – 4If the monitor fuse is blown by improper switch operation, the monitor fuse and monitor switch must be replaced with “monitor fuse and moni

Page 10 - CHAPTER 6. OPERATION

R305MR8 – 5d) The corresponding segments of all digits do not light up; or they continue to light up.e) Wrong figure appears.f) A certain group of ind

Page 11 - [2] OVEN SCHENATIC

R305MR8 – 6[13] L: RELAY TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door and block it open.3. Discharge high volt

Page 12

CONTENTSPRECAUTIONS TO BE OBSERVED BEFOREAND DURING SERVICING TO AVOID POSSIBLEEXPOSURE TO EXCESSIVE MICROWAVE ENER-GYCHAPTER 1. WARNING TO SERVICE PE

Page 13 - [1] TROUBLESHOOTING CHART

R305MR8 – 75) Make a visual inspection of the varistor. Check for burned damage and examine the trans-former with a tester for the presence of layer s

Page 14 - CHAPTER 8. TEST PROCEDURES

R305MR9 – 1R305MRService Manual CHAPTER 9. TOUCH CONTROL PANEL ASSEMBLY[1] OUTLINE OF TOUCH CONTROL PANEL The touch control section consists of the fo

Page 15 - 1. DOOR SENSING SWITCH

R305MR9 – 2[2] SERVICING FOR TOUCH CONTROL PANEL1. Precautions for Handling Electronic ComponentsThis unit uses CMOS LSI in the integral part of the c

Page 16 - [8] G: MONITOR SWITCH TEST

R305MR10 – 1R305MRService Manual CHAPTER 10. PRECAUTIONS FOR USING LEAD-FREE SOLDEREmploying lead-free solderThe “Main PWB” of this model employs lead

Page 17 - [10] I: NOISE FILTER TEST

R305MR11 – 1R305MRService Manual CHAPTER 11. COMPONENT REPLACEMENT AND ADJUSTMENT PROCE-DURE[1] WARNINGSPlease refer to “OVEN PARTS, CABINET PARTS, CO

Page 18 - [12] K: KEY UNIT TEST

R305MR11 – 2[2] OUTER CASE REMOVALTo remove the outer case, procedure as follows.1. Disconnect the power supply cord.2. Open the oven door and block i

Page 19 - RY1 and RY2 Relay Test

R305MR11 – 32. REINSTALLATION1. Reinstall the magnetron to waveguide flange with the four (4)screws. 2. Reinstall the air duct to the oven cavity top

Page 20

R305MR11 – 4 Figure C-2a Graphic Sheet and Membrane Switch Replacement Figure C-2b Ribbon Cable of Membrane S

Page 21 - TOUCH CONTROL PANEL ASSEMBLY

R305MR11 – 53. Apply the screw lock tight into the hole (for shaft) of the fan blade.4. Install the fan blade to the shaft of fan motor by pushing the

Page 22 - 4. Other Precautions

R305MR11 – 62. REINSTALL1. Reinstall each switch in its place. The secondary interlock/monitorswitches are in the lower position and the door sensing

Page 23 - Soldering

R305MRiR305MRService Manual PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOIDPOSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGYBEFORE SERVI

Page 24 - WARNING FOR WIRING

R305MR11 – 717.Now, door screen is free.18.Remove the door decoration from the door frame by straighteningall tabs of the door decoration.19.Now, the

Page 25 - GTXH20-100)

R305MR12 – 1R305MRService Manual CHAPTER 12. CIRCUIT DIAGRAMS[1] Pictorial Diagram (Figure S-1)Figure S-1. Pictorial DiagramHIGH VOLTAGECAPACITORH.V.

Page 26 - 1. REMOVAL

R305MR12 – 2[2] Control Unit Circuit (Figure S-2)Figure S-2. Control Unit Circuit $4;1/+(5./&7&2/44;&&3&6&am

Page 27 - [9] TURNTABLE MOTOR REMOVAL

R305MR12 – 3[3] Printed Wiring Board of Power Unit (Figure S-3)Figure S-3. Printed Wiring Board of Power Unit

Page 28 - 2. INSTALL

PARTS LISTThis document has been published to be usedfor after sales service only.The contents are subject to change without notice.R305MRMICROWAVE OV

Page 29 - [14] DOOR REPLACEMENT

R305MR 2[1] OVEN PARTS7-104-127-14-14-54-44-136-47-34-34-94-122-17-11-131-21-77-31-101-94-107-107-107-84-117-54-174-187-47-101-51-44-21-11-11-117-77-1

Page 30 - Adhesive tape

R305MR3NO. PARTS CODEPRICE RANKNEW MARKPART RANKDESCRIPTION[1] OVEN PARTSELECTRIC PARTS1-1 QSW-MA085WRE0 AF Secondary interlock switch / door sensing

Page 31 - CHAPTER 12. CIRCUIT DIAGRAMS

R305MR 4[2] DOOR AND CONTROL PANEL PARTS3-26-73-43-63-73-2-13-2-43-2-23-2-53-33-13-53-2-63-2-76-65-15-33-2-35-25-45-95-55-75-65-85-85-85-8

Page 32 - &7&2/4

R305MR5NO. PARTS CODEPRICE RANKNEW MARKPART RANKDESCRIPTION[2] DOOR AND CONTROL PANEL PARTSCONTROL PANEL PARTS3-1 DPWB-A486DRKZ BH Control unit3-2 DPN

Page 33

R305MR6INDEXPARTS CODE No.PRICE RANKNEW MARKPART RANK[ D ]DPNLCC024WRKZ 2-3-2 BFDPWB-A486DRKZ 2-3-1 BH[ F ]FACCDA098WREZ 1-1-3 --FACCDA099WREZ 1-1-3

Page 34 - PARTS LIST

R305MR1 – 1R305MRService Manual CHAPTER 1. WARNING TO SERVICE PERSONNELMicrowave ovens contain circuitry capable of producing very high voltage and cu

Page 35 - [1] OVEN PARTS

EndPageCOPYRIGHT © 2007 BY SHARP CORPORATIONALL RIGHTS RESERVED.No part of this publication may be reproduced, storedin retrieval systems, or transmit

Page 36

R305MR2 – 1R305MRService Manual CHAPTER 2. MICROWAVE MEASUREMENT PROCEDURE[1] Requirements:1. Microwave leakage limit (Power density limit): The power

Page 37

R305MR3 – 1R305MRService Manual CHAPTER 3. FOREWORD AND WARNING[1] FOREWORDThis Manual has been prepared to provide Sharp Electronics Corp. Service Pe

Page 38

R305MR4 – 1R305MRService Manual CHAPTER 4. PRODUCT DESCRIPTION[1] SPECIFICATIONSITEM DESCRIPTIONPower Requirements120 Volts 60 HertzSingle phase, 3 wi

Page 39

R305MR5 – 1R305MRService Manual CHAPTER 5. GENERAL INFORMATION[1] GROUNDING INSTRUCTIONSThis oven is equipped with a three prong grounding plug. It mu

Page 40

R305MR5 – 22. TOUCH CONTROL PANELNOTE: Some one-touch cooking features such as “MINUTE PLUS” are disabled after three minutes when the oven is not in

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