Sharp R-370EK Service Manual

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R-370EK
R-370ES
In the interest of user-safety the oven should be restored to its
original condition and only parts identical to those specified should
be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens con-
tain circuitry capable of producing very high voltage and
current, contact with following parts may result in a severe,
possibly fatal, electrical shock. (High Voltage Capacitor, High
Voltage Power Transformer, Magnetron, High Voltage Recti-
fier Assembly, High Voltage Harness etc..)
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ...................INSIDE FRONT COVER
BEFORE SERVICING ......................................................................................................INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL................................................................................................................ 1
MICROWAVE MEASUREMENT PROCEDURE ................................................................................................... 2
FOREWORD AND WARNING............................................................................................................................... 3
PRODUCT SPECIFICATIONS .............................................................................................................................. 4
GENERAL INFORMATION................................................................................................................................... 4
OPERATION .......................................................................................................................................................... 6
TROUBLESHOOTING GUIDE ............................................................................................................................ 10
TEST PROCEDURE ............................................................................................................................................12
TOUCH CONTROL PANEL .................................................................................................................................21
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ................................................................ 26
PICTORIAL DIAGRAM ........................................................................................................................................ 33
POWER UNIT CIRCUIT ...................................................................................................................................... 34
CPU UNIT CIRCUIT ............................................................................................................................................ 35
PRINTED WIRING BOARD ................................................................................................................................. 36
PARTS LIST ........................................................................................................................................................37
PACKING AND ACCESSORIES ......................................................................................................................... 39
S4112R370EPS/
R-370EK
R-370ES
MICROWAVE OVEN
MODELS
SERVICE MANUAL
SHARP CORPORATION
This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
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Summary of Contents

Page 1 - SERVICE MANUAL

R-370EKR-370ESIn the interest of user-safety the oven should be restored to itsoriginal condition and only parts identical to those specified shouldbe

Page 2 - BEFORE SERVICING

8R-370EKR-370ESFigure O-1. Oven Schematic-Off ConditionSCHEMATICNOTE: CONDITION OF OVEN1. DOOR CLOSED2. CLOCK APPEARS ON DISPLAY120V AC60 HzOVENLAMPAH

Page 3 - WARNING TO SERVICE PERSONNEL

9R-370EKR-370ESDESCRIPTION AND FUNCTION OF COMPONENTSDOOR OPEN MECHANISMThe door is opened by pulling the door. Refer to the FigureD-1.Figure D-1. Doo

Page 4

10R-370EKR-370ESTROUBLESHOOTING GUIDENever touch any part in the circuit with your hand or an uninsulated tool while the power supply is connected.Whe

Page 5 - SERVICE MANUAL

11R-370EKR-370ESHome fuse or circuit breaker blowswhen power cord is plugged into wallreceptacle.Monitor fuse blows when power cordis plugged into wal

Page 6 - GENERAL INFORMATION

12R-370EKR-370ESB POWER TRANSFORMER TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door and block it open.3. Discharg

Page 7 - OVEN DIAGRAM

13R-370EKR-370ESTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door and block

Page 8 - OPERATION

14R-370EKR-370ESTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door and block

Page 9 - MICROWAVE

15R-370EKR-370ESH BLOWN MONITOR FUSE TESTTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case.2

Page 10 - MONITOR

16R-370EKR-370ESIf the Key unit is defective, replace the key unit.2. Control UnitThe following symptoms indicate a defective control unit. Before rep

Page 11

17R-370EKR-370ESWARNING : The oven should be fully assembled before following procedure.(1) Place one cup of water in the center of the turntable tray

Page 12 - TROUBLESHOOTING GUIDE

R-370EKR-370ESPRECAUTIONS TO BE OBSERVED BEFORE ANDDURING SERVICING TO AVOID POSSIBLEEXPOSURE TO EXCESSIVE MICROWAVEENERGY(a) Do not operate or allow

Page 13 - DEFECTIVE PARTS

18R-370EKR-370ESTEST PROCEDURESPROCEDURELETTERCOMPONENT TESTSTEPS OCCURRENCE CAUSE OR CORRECTION1 Only pattern at "a" is broken. *Insert jum

Page 14 - TEST PROCEDURES

19R-370EKR-370ESTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST(5) Be sure the exterior of the cooking container and the interior of the oven are dry. Wi

Page 15

20R-370EKR-370ES(8) After that procedure, re-connect the power supply cord.(9) Check the sensor cook operation proceed as follows:9-1. Touch the KITCH

Page 16

21R-370EKR-370ESTOUCH CONTROL PANEL ASSEMBLYOUTLINE OF TOUCH CONTROL PANELThe control unit section consists of the following units.(1) Key Unit(2) Con

Page 17

22R-370EKR-370ES9 AN1 IN AH sensor input.This input is an analog input terminal from the AH sensor circuit, and connected to theA/D converter built in

Page 18 - G 9G10G11

23R-370EKR-370ES31 XOUT OUT Internal clock oscillation frequency control output.Output to control oscillation input of XIN.32 VSS IN Power source volt

Page 19

24R-370EKR-370ES1) Structure of Absolute Humidity SensorThe absolute humidity sensor includes two thermistorsas shown in the illustration. One thermis

Page 20

25R-370EKR-370ES1. Precautions for Handling Electronic ComponentsThis unit uses CMOS LSI in the integral part of thecircuits. When handling these part

Page 21

26R-370EKR-370ESTo remove the outer case, proceed as follows.1. Disconnect the power supply cord.2. Open the oven door and block it open.3. To dischar

Page 22

27R-370EKR-370ESPOWER TRANSFORMER REMOVALReinstallation1. Rest transformer on the base plate with its primaryterminals toward the left side.2.Secure t

Page 23 - TOUCH CONTROL PANEL ASSEMBLY

1R-370EKR-370ESWARNING TO SERVICE PERSONNELMicrowave ovens contain circuitry capable of pro-ducing very high voltage and current, contact withfollowin

Page 24 - During cooking

28R-370EKR-370ESMAGNETRON REMOVALRemoval1. Disconnect the power supply cord and then removeouter case.2. Remove the oven cavity assembly from the base

Page 25 - SEG24-SEG0

29R-370EKR-370ES1. Disconnect the power supply cord, and then removeouter case.2. Open the door and block it open.3. Discharge high voltage capacitor.

Page 26 - Thermistors

30R-370EKR-370ES1. Disconnect the power supply cord, and then removeouter case.2. Open the door and block it open.3. To discharge the high voltage cap

Page 27 - TOUCH CONTROL PANEL SERVICING

31R-370EKR-370ESSealer filmBacking filmAdhesive tapeFigure C-5. Door DisassemblyNOTE: When carrying out any repair to the door, do notbend or warp the

Page 28 - Special screw

32R-370EKR-370ESFigure C-9(a). Routing of 9-pin wire harnessFigure C-9(b). Routing of 9-pin wire harnessNOTE: For key unit1. Before attaching a new ke

Page 29 - OVEN CAVITY ASSEMBLY REMOVAL

33R-370EKR-370ES645123645123ABCDEFGHABCDEFGHFigure S-1. Pictorial DiagramHIGH VOLTAGECAPACITORHIGH VOLTAGEWIRE BH.V.RECTIFIERPOWER SUPPLY CORD 120V 60

Page 30 - FAN MOTOR REMOVAL

34R-370EKR-370ES645123645123ABCDEFGHABCDEFGHFigure S-2. Power Unit CircuitN.OCOMN.OCOMB-1F-2F-3C 1C 2C 3C 4C 6C 5C 7C 9C 8+–+–+–F-1B-2T1AC(N)GNDVAINTB

Page 31 - POWER UNIT REMOVAL

35R-370EKR-370ESFigure S-3. CPU Unit CircuitC 1C 2C 3C 9C 6C 4C 5C 7G 8G 7 G 6 G 5 G 4 G 3 G 2 G 1G 9G10G11 1823764590ReheatSensorPowerLevelFreshVeget

Page 32 - DOOR REPLACEMENT

36R-370EKR-370ESFigure S-4. Printed Wiring Board of Power UnitFCN - CCN - B1R52R50R4SP1CN - AD22D4D2(J1)R51D40C51IC2D20R2C21R1Q1D21C1S7134PD3 D1OMOMDU

Page 33 - SEALER FILM

37R-370EKR-370ES****∆*∆*∆∆PARTS LISTNote: The parts marked “∆” may cause undue microwave exposure.The parts marked “*” are used in voltage more than 2

Page 34 - INDIVIDUAL DOOR PARTS REMOVAL

2R-370EKR-370ESMICROWAVE MEASUREMENT PROCEDUREA. Requirements:1) Microwave leakage limit (Power density limit): The power density of microwave radiati

Page 35 - HIGH VOLTAGE COMPONENTS

38R-370EKR-370ES∆∆∆∆*REF. NO. PART NO. DESCRIPTION Q'TY CODE4- 9 PCOVPA361WREZ Waveguide cover 1 AD4-10 LANG-A084WRFZ Separate angle A 1 AG4-11 L

Page 36

39R-370EKR-370ESHOW TO ORDER REPLACEMENT PARTSTo have your order filled promptly and correctly, please furnish the following information.1. MODEL NUMB

Page 37 - DEF HELP

40R-370EKR-370ES645123645123ABCDEFGHABCDEFGHOVEN AND CABINET PARTS7-41-147-177-77-77-37-74-21-74-292-37-161-64-107-67-31-107-77-71-127-14-167-54-204-1

Page 38

41R-370EKR-370ES645123645123ABCDEFGHABCDEFGHDOOR PARTSMISCELLANEOUSActual wire harness may be different from illustration.(CAPACITOR)5-135-115-125-12

Page 39 - PARTS LIST

42R-370EKR-370ES2001 SHARP CORP. (4S2.530E) Printed in U.S.ACOPYRIGHT © 2001 BY SHARP CORPORATIONALL RIGHTS RESERVED.No part of this publication may b

Page 40

3R-370EKR-370ESSHARP ELECTRONICS CORPORATIONSHARP PLAZA, MAHWAH,NEW JERSEY 07430-2135SERVICE MANUALMICROWAVE OVENR-370EK/ R-370ESFOREWORDThis Manual h

Page 41 - OVEN CAVITY

4R-370EKR-370ESITEM DESCRIPTIONPower Requirements 120 Volts / 13.5 Amperes60 HertzSingle phase, 3 wire groundedPower Output 1000 watts (IEC TEST PROCE

Page 42 - OVEN AND CABINET PARTS

5R-370EKR-370EScontact a qualified electrician and have it replaced with a properlygrounded three-pronged wall receptacle or have a grounding adapterp

Page 43 - MISCELLANEOUS

6R-370EKR-370ESOPERATIONDESCRIPTION OF OPERATING SEQUENCEThe following is a description of component functions duringoven operation.OFF CONDITIONClosi

Page 44

7R-370EKR-370ESis cooked, water vapor is developed. The sensor “senses”the vapor and its resistance increases gradually. When theresistance reaches th

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