Sharp Carousel R-405D Service Manual

Browse online or download Service Manual for Microwaves Sharp Carousel R-405D. Sharp Carousel R-405D Service manual User Manual

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PRECAUTIONS TO BE OBSERVED BEFORE AND
DURING SERVICING TO AVOID POSSIBLE EXPO-
SURE TO EXCESSIVE MICROWAVE ENERGY
CHAPTER 1. WARNING TO SERVICE PERSONNEL
CHAPTER 2. MICROWAVE MEASUREMENT PRO-
CEDURE
CHAPTER 3. FOREWORD AND WARNING
CHAPTER 4. PRODUCT DESCRIPTION
CHAPTER 5. OPERATION
CHAPTER 6. TROUBLESHOOTING GUIDE
CHAPTER 7. TEST PROCEDURES
CHAPTER 8. TOUCH CONTROL PANEL ASSEMBLY
CHAPTER 9. PRECAUTIONS FOR USING LEAD-
FREE SOLDER
CHAPTER 10. COMPONENT REPLACEMENT AND
ADJUSTMENT PROCEDURE
CHAPTER 11. CIRCUIT DIAGRAMS
Parts List
S3802RCD12MP/
SERVICE MANUAL
RCD1200M
CONTENTS
This document has been published to be used for
after sales service only.
The contents are subject to change without notice.
TopPage
COMMERCIAL MICROWAVE OVEN
R-CD1200M
MODELS
In the interest of user-safety the oven should be restored to its original condition and only parts identical to those
specified should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens contain circuitry capable of producing very high
voltage and current, contact with following parts may result in a severe, possibly fatal, electrical shock. (High
Voltage Capacitor, High Voltage Power Transformer, Magnetron, High Voltage Rectifier Assembly, High
Voltage Harness etc..)
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Summary of Contents

Page 1 - R-CD1200M

PRECAUTIONS TO BE OBSERVED BEFORE ANDDURING SERVICING TO AVOID POSSIBLE EXPO-SURE TO EXCESSIVE MICROWAVE ENERGYCHAPTER 1. WARNING TO SERVICE PERSONNEL

Page 2 - CONTENTS

RCD1200M5 – 2[2] OVEN SCHEMATIC1. Off ConditionFigure O-1. Oven Schematic-Off Condition2. Cooking ConditionFigure O-2. Oven Schematic-Cooking Conditio

Page 3 - BEFORE SERVICING

RCD1200M5 – 3[3] DESCRIPTION AND FUNCTION OF COMPONENTS1. DOOR OPEN MECHANISM1. The handle lever is pulled.2. The upper and lower latch heads are lift

Page 4 - Danger High Voltage

RCD1200M5 – 4During cooking, they operate. After cooking, they will operate at leastfor 1 minute and the maximum operating time is 4 minutes. When the

Page 5 - C. Leakage test:

RCD1200M6 – 1RCD1200MService Manual CHAPTER 6. TROUBLESHOOTING GUIDE When troubleshooting the microwave oven, it is helpful to follow the Sequence of

Page 6 - FOREWORD AND WARNING

RCD1200M6 – 2Home fuse blows when power cord is plugged into wallreceptacleIt seems that the output power is lower or higher thanthe rated one.Monitor

Page 7 - [2] GROUNDING INSTRUCTIONS

RCD1200M6 – 3SPECIFICATION OF ERROROutline Operation when error occurs Display in operation usuallyWhen a basic performance and the function are ruine

Page 8 - [3] OVEN DIAGRAM

RCD1200M7 – 1RCD1200MService Manual CHAPTER 7. TEST PROCEDURES[1] A: MAGNETRON ASSEMBLY TEST1. Disconnect the power supply cord, and then remove outer

Page 9 - CHAPTER 5. OPERATION

RCD1200M7 – 25. Reconnect all leads removed from components during testing.6. Reinstall the rear cover and the outer case (cabinet).7. Reconnect the p

Page 10 - [2] OVEN SCHEMATIC

RCD1200M7 – 37. Reconnect the power supply cord after the rear cover and the outer case are installed.8. Run the oven and check all functions.NOTE: If

Page 11 - RCD1200M

RCD1200M7 – 4[9] I: FUSE 12A (1) (2) TEST1. Disconnect the power supply cord, and then remove outer case and rear cabinet.2. Open the door and block i

Page 12 - HIGH VOLTAGE

CONTENTSPRECAUTIONS TO BE OBSERVED BEFOREAND DURING SERVICING TO AVOID POSSIBLEEXPOSURE TO EXCESSIVE MICROWAVE ENER-GYCHAPTER 1. WARNING TO SERVICE PE

Page 13 - TROUBLESHOOTING GUIDE

RCD1200M7 – 5[13] M: NOISE FILTER TEST1. Disconnect the power supply cord, and then remove outer case and rear cabinet.2. Open the door and block it o

Page 14

RCD1200M7 – 67) Reconnect the power supply cord after the rear cover and the outer case are installed.8) Run the oven and check all functions.[15] O:

Page 15 - Error history

RCD1200M7 – 71) If it is open, the relay unit is defective.6. Check the open and /or short of the transformer primary coil on the relay unit.1) If it

Page 16 - CHAPTER 7. TEST PROCEDURES

RCD1200M8 – 1RCD1200MService Manual CHAPTER 8. TOUCH CONTROL PANEL ASSEMBLY[1] SPECIAL FUNCTION FOR SERVICINGThis oven has the special functions for s

Page 17

RCD1200M8 – 2For example: Procedure to check the total cooking number of times (example, 957700 times) and using time (example, 1260 hours) of MG 1and

Page 18 - Monitor switch (1)

RCD1200M8 – 33. Exhaust thermistor check (SF-6)You can check if the exhaust thermistor works correctly or not by using this function.For example: In c

Page 19 - [10] J: TEMPERATURE FUSE TEST

RCD1200M8 – 4[2] SERVICING FOR BRINTED WIRING BOARDS1. Precautions for Handling Electronic ComponentsThis unit uses CMOS LSI in the integral part of t

Page 20 - [14] N: KEY UNIT TEST

RCD1200M9 – 1RCD1200MService Manual CHAPTER 9. PRECAUTIONS FOR USING LEAD-FREE SOLDEREmploying lead-free solderThe “Main PWB” of this model employs le

Page 21 - [17] Q: RELAY UNIT TEST

RCD1200M10 – 1RCD1200MService Manual CHAPTER 10. COMPONENT REPLACEMENT AND ADJUSTMENT PROCE-DURE[1] WARNINGSPlease refer to “OVEN PARTS, CABINET PARTS

Page 22 - [19] S: MICROWAVE SENSOR TEST

RCD1200M10 – 210.Remove the eight (8) screws holding the rear cover and exhaustcover to the bottom plate, power supply cord angle, intake duct andexha

Page 23 - TOUCH CONTROL PANEL ASSEMBLY

RCD1200MiRCD1200MService Manual PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOIDPOSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGYBEFOR SE

Page 24

RCD1200M10 – 33. Discharge two high voltage capacitors.4. Remove the two (2) screws holding the capacitor unit angle to theintake duct assembly or the

Page 25

RCD1200M10 – 4[9] EXHAUST FAN REMOVAL1. Disconnect the power supply cord and then remove the outer caseand the rear cover, referring to “OUTER CASE AN

Page 26

RCD1200M10 – 5NOTE: 1) Before attaching a new key unit, remove remaining adhe-sive on the panel fixing plate surfaces completely with asoft cloth soak

Page 27 - Soldering

RCD1200M10 – 62. After adjustment, check the following.1. In and out play of door remains less than 0.5mm when in thelatched position.2. The door sens

Page 28 - WARNING FOR WIRING

RCD1200M10 – 7[18] DOOR DISASSEMBLY1. CHOKE COVER REMOVAL1. Remove the door assembly from oven cavity, referring to “DOORREMOVAL”.2. Insert a putty kn

Page 29

RCD1200M10 – 88. DOOR CASE REMOVALAfter removing door panel; 1. Remove the five (5) screws holding the key fixing plate to the doorframe.2. Remove the

Page 30

RCD1200M11 – 1RCD1200MService Manual CHAPTER 11. CIRCUIT DIAGRAMS[1] Figure S-1. Pictorial DiagramBlue (Blue case)This main wire harness should be bac

Page 31

RCD1200M11 – 2Magnetron (1)Powertransformer (1)Power transformer (2)High voltagecapacitor (1)High voltagerectifier (1)High voltage rectifier (2)Asymme

Page 32 - Fuse clips

RCD1200M11 – 3BRN123WHTCN1Main wire harnessNOTE:The red and blue wire leads to the cabinet side terminals ofRY2 and RY3 should go through inside the c

Page 33 - [17] DOOR REPLACEMENT

RCD1200M11 – 4[2] Figure S-2. Switching Power Supply Unit Circuit4,5OutputInputR27 R26IC21C23R23PC1A21R24R25C22+R21L21ZD21C13CN2121C24F21D7R11C7C9+C10

Page 34 - [18] DOOR DISASSEMBLY

RCD1200M1 – 1RCD1200MService Manual CHAPTER 1. WARNING TO SERVICE PERSONNELMicrowave ovens contain circuitry capable of producing very high voltage an

Page 35 - Door frame

RCD1200M11 – 5[3] Figure S-3. Relay Unit CircuitRY3RY1D245R295R296RY2AC120VGND124V 2224V 3RY4OLAC1153GND 12DOOR SW3RY5,6PCJ-124D3MQ241C241C295CT1C296D

Page 36 - CHAPTER 11. CIRCUIT DIAGRAMS

RCD1200M11 – 6[4] Figure S-4. Control Unit/ Antenna sensor/ Microwave Sensor CircuitCOM1COM2COM3COM4EFGDPDCBA7101112136543211589ONDEFNO.x2x3CHECKD401O

Page 37

RCD1200M11 – 7[5] Figure S-5. Printed Wiring BoardSWITCHING POWER SUPPLY UNITRELAY UNITSWITCH UNITANTENNA SENSORCONTROL UNITMICROWAVE SENSOR

Page 38

PARTS LISTThis document has been published to be usedfor after sales service only.The contents are subject to change without notice.RCD1200MHOW TO ORD

Page 39

RCD1200M 2[1] OVEN PARTS2-62-77-217-197-217-81-121-124-18-34-18-14-18-24-184-244-264-284-284-312-12-1-22-1-17-202-52-62-72-44-404-237-87-37-37-107-217

Page 40

RCD1200M3NO. PARTS CODEPRICE RANKNEW MARKPART RANKDESCRIPTION[1] OVEN PARTSELECTRIC PARTS1-1 FDTCTA239WRKZ AV Sensor assembly (Exhaust thermistor)1-2

Page 41 - < CONTROL UNIT >

RCD1200M4NO. PARTS CODEPRICE RANKNEW MARKPART RANKDESCRIPTION4-42 PCOVPA480WRFZ AG Hinge cover4-43 PCOVPA496WRFZ AK Sensor cover4-44 PFILWA064WRPZ AF

Page 42

RCD1200M 5[2] DOOR AND CONTROL PANEL PARTS3-53-53-13-43-3-53-3-63-3-33-3-13-3-43-3-23-3-83-3-83-43-3-73-25-95-356-16-26-36-126-46-56-76-86-95-115-85-2

Page 43 - PARTS LIST

RCD1200M6NO. PARTS CODEPRICE RANKNEW MARKPART RANKDESCRIPTION[2] DOOR AND CONTROL PANEL PARTSCONTROL PANEL PARTS3-1 PSHEPB332WREZ AN CPU protect sheet

Page 44 - [1] OVEN PARTS

RCD1200M7INDEXPARTS CODE No.PRICE RANKNEW MARKPART RANK[ D ]DDAI-A214WRKZ 1-2-1 BMDDUC-A071WRKZ 1-4-2 AVDDUC-A072WRKZ 1-4-17 AVDH-HZA017WRKZ 1-1-4 AY

Page 45

RCD1200M2 – 1RCD1200MService Manual CHAPTER 2. MICROWAVE MEASUREMENT PROCEDUREA. Requirements:1) Microwave leakage limit (Power density limit): The po

Page 46

RCD1200M8PSKR-A464WRPZ 1-4-55 AK[ Q ]QFS-BA011WRE0 1-1-8 AEQFSHDA009WRE0 1-1-9 AGQFS-TA014WRE0 1-1-15 AGQFS-TA015WRE0 1-1-3 AGQSOCLA026WRZZ 1-1-16 AFQ

Page 48

EndPageCOPYRIGHT © 2008 BY SHARP CORPORATIONALL RIGHTS RESERVED.No part of this publication may be reproduced, storedin retrieval systems, or transmi

Page 49

RCD1200M3 – 1RCD1200MService Manual CHAPTER 3. FOREWORD AND WARNINGFOREWORDThis Manual has been prepared to provide Sharp Electronics Corp. Service Pe

Page 50

RCD1200M4 – 1RCD1200MService Manual CHAPTER 4. PRODUCT DESCRIPTION[1] SPECIFICATIONS[2] GROUNDING INSTRUCTIONS1. GROUNDING INSTRUCTIONSThis appliance

Page 51

RCD1200M4 – 2[3] OVEN DIAGRAM1. OVEN1. Touch control panels2. Door latch openings3. Ceramic shelf4. Splash cover5. Oven light6. Air intake filter7. Ai

Page 52

RCD1200M5 – 1RCD1200MService Manual CHAPTER 5. OPERATION[1] DESCRIPTION OF OPERATING SEQUENCE The following is a description of component functions du

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