Sharp KB-3300J Service Manual

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KB-3300JS
KB-3300JK
KB-3300JW
In the interest of user-safety the unit should be restored to its original condition and only parts identical to those specified
should be used.
WARNING TO SERVICE PERSONNEL:
This service manual is intended for use by persons having electrical and mechanical training and a level of
knowledge of these subjects generally considered acceptable in the appliance repair trade. Sharp Electronics
Corporation cannot be responsible, nor assume any liability, for injury or damage of any kind arising from the
use of this manual.
Microwave ovens contain circuitry capable of producing very high voltage and current. Contact with the
following parts may result in a severe, possibly fatal, electrical shock. (High Voltage Capacitor, High Voltage
Power Transformer, High Voltage Rectifier and Heat sink etc., and Magnetron, High Voltage Harness etc..)
S74R243KB330J
KB-3300JS
KB-3300JK
KB-3300JW
FREE STANDING RANGE
WITH MICROWAVE DRAWER
MODELS
SERVICE MANUAL
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ................... INSIDE FRONT COVER
BEFORE SERVICING ...................................................................................................... INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL ............................................................................................................... 1
MICROWAVE MEASUREMENT PROCEDURE .....................................................................................................3
FOREWORD AND WARNING ................................................................................................................................5
PRODUCT SPECIFICATIONS ............................................................................................................................... 6
POWER CONNECTION .........................................................................................................................................8
ANTI-TIP DEVICE ...............................................................................................................................................10
CONTROL LAYOUT ............................................................................................................................................ 11
SCHEMATICS ..................................................................................................................................................... 12
TEST PROCEDURES ..........................................................................................................................................17
TOUCH CONTROL PANEL ASSEMBLY ............................................................................................................. 28
OVEN/MICROWAVE DRAWER DISASSEMBLY .................................................................................................38
WIRING DIAGRAMS ........................................................................................................................................... 47
PRINTED WIRING BOARDS ...............................................................................................................................53
PARTS LIST ........................................................................................................................................................ 58
PACKING AND ACCESSORIES ......................................................................................................................... 69
This document has been published to be used for after sales service only. The contents are subject to change without notice.
SHARP ELECTRONICS CORPORATION
KB-3300JS pictured
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Summary of Contents

Page 1 - SERVICE MANUAL

1KB-3300JSKB-3300JKKB-3300JWIn the interest of user-safety the unit should be restored to its original condition and only parts identical to those spe

Page 2 - BEFORE SERVICING

8KB-3300JSKB-3300JKKB-3300JW208/240 VOLT CONNECTION INSTRUCTIONSThe range can be set for 208V or 240V. The voltage setting for your range is pre-set a

Page 3 - After repairing

9KB-3300JSKB-3300JKKB-3300JW 3 Make sure all connections are tightened securely and replace the rear access cover. See Figure 7.GROUNDING INSTRUCTION

Page 4 - SAFE SERVICING PRACTICES

10KB-3300JSKB-3300JKKB-3300JW2 DRILL PILOT HOLES AND FASTEN BRACKET Drill a 1/8-inch pilot hole where screws are to be located. If bracket is to be m

Page 5

11KB-3300JSKB-3300JKKB-3300JWKB-3300JSHI HILOMED MEDLOSMALL LARGEOFFCooktopHILOMEDOFFHILOMEDOFFHILOMEDOFFCooktopCONTROL PANELKEYSHEETMICROWAVEOVENHOT

Page 6 - NOTES

12KB-3300JSKB-3300JKKB-3300JWSchematic-Off Condition㧿㧹㧻㧸㧲㧹㧮$㧾㨅㧝㧾㨅㧞㧾㨅㧡㪟㪬㪤㪠㪛㪠㪫㪰㩷㩷㩷㪪㪜㪥㪪㪦㪩㪥㪦㪠㪪㪜㩷㪪㪬㪧㪩㪜㪪㪪㪠㪦㪥㩷㪚㪦㪠㪣㪣㪠㪥㪜㩷㪚㪩㪦㪪㪪㩷㪚㪘㪧㪘㪚㪠㪫㪦㪩㩷㪈㪅㪇㱘㪝㩷㪉㪎㪌㪭㪣㪠㪥㪜㩷㪙㪰㪧㪘

Page 7 - SERVICE MANUAL

13KB-3300JSKB-3300JKKB-3300JW㧿㧹㧻㧸㧲㧹㧮$㧾㨅㧝㧾㨅㧞㧾㨅㧡㪟㪬㪤㪠㪛㪠㪫㪰㩷㩷㩷㪪㪜㪥㪪㪦㪩㪥㪦㪠㪪㪜㩷㪪㪬㪧㪩㪜㪪㪪㪠㪦㪥㩷㪚㪦㪠㪣㪣㪠㪥㪜㩷㪚㪩㪦㪪㪪㩷㪚㪘㪧㪘㪚㪠㪫㪦㪩㩷㪈㪅㪇㱘㪝㩷㪉㪎㪌㪭㪣㪠㪥㪜㩷㪙㪰㪧㪘㪪㪪㩷㪚㪘㪧㪘㪚㪠㪫㪦㪩㪇㪅㪇㪇㪊㪊 㱘㪝㩷㪉

Page 8 - OVEN SPECIFICATION

14KB-3300JSKB-3300JKKB-3300JWCOOK TOP SCHEMATIC (DETAIL)㪚㪦㪦㪢㩷㪫㪦㪧㪥㪥㪣㪈㪣㪉㪉㪧㪩㪦㪫㪜㪚㪫㪦㪩㪠㪥㪪㪠㪛㪜㪦㪬㪫㪪㪠㪛㪜㪚㪦㪥㪫㪩㪦㪣㪩㪠㪞㪟㪫㩷㪝㪩㪦㪥㪫㪪㪬㪩㪝㪘㪚㪜㪜㪣㪜㪤㪜㪥㪫㪋㪋㪸㪪㪉㪪㪈㪧㪉㪧㪈㪟㪉㪉㪸㪈㪸㪉㪧㪈㪉㪸㪈㪸㪉

Page 9 - ITEM DESCRIPTION

15KB-3300JSKB-3300JKKB-3300JWMICROWAVE DRAWER SCHEMATIC (DETAIL)㧿㧹㧻㧸㧲㧹㧮$㧾㨅㧝㧾㨅㧞㧾㨅㧡㪟㪬㪤㪠㪛㪠㪫㪰㩷㩷㩷㪪㪜㪥㪪㪦㪩㪥㪦㪠㪪㪜㩷㪪㪬㪧㪩㪜㪪㪪㪠㪦㪥㩷㪚㪦㪠㪣㪣㪠㪥㪜㩷㪚㪩㪦㪪㪪㩷㪚㪘㪧㪘㪚㪠㪫㪦㪩㩷㪈㪅㪇㱘㪝㩷㪉

Page 10 - POWER CONNECTION

16KB-3300JSKB-3300JKKB-3300JWRANGE SCHEMATIC (DETAIL)㧮$㧲㧹㪚㪩㪦㪪㪪㩷㪝㪣㪦㪮㩷㪝㪘㪥㩷㪤㪦㪫㪦㪩㧻㧸㪦㪭㪜㪥㩷㪣㪘㪤㪧㪫㪦㪧㩷㪟㪜㪘㪫㪜㪩㪙㪦㪫㪫㪦㪤㪟㪜㪘㪫㪜㪩㧸㧹㪛㪦㪦㪩㩷㪣㪦㪚㪢㩷㪤㪦㪫㪦㪩㧺㧻㧚㧺㧻㧚㧯㧻㧹㧚㧯㧻㧹㧚㧾㨅㧣㧾

Page 11 - 3-WIRE CONNECTION

17KB-3300JSKB-3300JKKB-3300JWTEST PROCEDURESPROCEDURELETTERCOMPONENT TESTThe touch control panel consists of circuits including semiconductors such as

Page 12 - ANTI-TIP DEVICE

2KB-3300JSKB-3300JKKB-3300JWPRECAUTIONS TO BE OBSERVED BEFORE AND DUR-ING SERVICING TO AVOID POSSIBLE EXPOSURE TOEXCESSIVE MICROWAVE ENERGY(a) Do not

Page 13 - CONTROL LAYOUT

18KB-3300JSKB-3300JKKB-3300JW1. Disconnect the power supply cord, and then disassemble as per "OVEN/MICROWAVE DRAWERDISASSEMBLY" page 38.2.

Page 14 - 㪚㪦㪦㪢㩷㪫㪦㪧

19KB-3300JSKB-3300JKKB-3300JWTEST PROCEDURESPROCEDURELETTERCOMPONENT TESTWARNING : The oven should be fully assembled before following procedure.(1) P

Page 15 - 㪤㪠㪚㪩㪦㪮㪘㪭㪜㩷㪛㪩㪘㪮㪜㪩

20KB-3300JSKB-3300JKKB-3300JW9) Disconnect the power supply cord, and then remove the covers.10) Open the drawer and block it open.11) Discharge high

Page 16

21KB-3300JSKB-3300JKKB-3300JWTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST9-2. Place the container on the center of tray in the oven cavity.9-3. Close

Page 17

22KB-3300JSKB-3300JKKB-3300JWElement does not heat:Checking the system with a Voltmeter, if the elementdoes not heat up.1. Remove the back of the cont

Page 18 - RANGE SCHEMATIC (DETAIL)

23KB-3300JSKB-3300JKKB-3300JWbetween the switch and the element are open.If the meter reads line to line voltage theelement is defective.Element does

Page 19 - TEST PROCEDURES

24KB-3300JSKB-3300JKKB-3300JWBoth elements do not heat:Checking the system with a Voltmeter, if the elementsdo not heat up:1. Remove the back panel of

Page 20

25KB-3300JSKB-3300JKKB-3300JW1. Disconnect the power supply cord.2. Open the drawer and keep it open.3. To discharge high voltage capacitor, wait for

Page 21

26KB-3300JSKB-3300JKKB-3300JWMMOONNIITTOORRSSWWIITTCCHHIINNTTEERRLLOOCCKKSSWWIITTCCHHSSEECCOONNDDAARRYY ((BBLLKK)) ((BBRRNN,

Page 22

27KB-3300JSKB-3300JKKB-3300JWEE 6 (displayed when oven starts) - Oven Thermistor is open.Check thermistor or control unit.EE 7 (displayed when oven st

Page 23

1KB-3300JSKB-3300JKKB-3300JW WARNING TO SERVICE PERSONNELRange units contain circuitry capable of producing very high voltage and current, conta

Page 24 - - open - closed

28KB-3300JSKB-3300JKKB-3300JWTOUCH CONTROL PANEL ASSEMBLYOUTLINE OF TOUCH CONTROL PANELThe touch control section consists of the following units.(1) K

Page 25

29KB-3300JSKB-3300JKKB-3300JW1 AN5 IN Temperature measurement input: OVEN THERMISTOR.By inputting DC voltage corresponding to the temperature detected

Page 26

30KB-3300JSKB-3300JKKB-3300JW37 P17 OUT Bottom heater relay driving signal.To turn on and off relay(RYB).“H” level: During bottom heater relay ON.“L”

Page 27

31KB-3300JSKB-3300JKKB-3300JWPin No. Signal I/O Description57 P53 IN To input signal which communicates the oven door open/close information to LSI.Do

Page 28

32KB-3300JSKB-3300JKKB-3300JW(1) Structure of Humidity SensorThe humidity sensor includes two thermistors as shownin the illustration. One thermistor

Page 29

33KB-3300JSKB-3300JKKB-3300JWIC-7IC-8OVEN TEMPERATURE/SELF CLEANING CONTROL CIRCUIT

Page 30 - TOUCH CONTROL PANEL ASSEMBLY

34KB-3300JSKB-3300JKKB-3300JWOVEN DOOR LOCK MOTOR CONTROL CIRCUIT

Page 31 - DESCRIPTION OF LSI (IC-1)

35KB-3300JSKB-3300JKKB-3300JWOVEN DOOR LOCK MOTOR DETECTION CIRCUIT

Page 32

36KB-3300JSKB-3300JKKB-3300JW1. Precautions for Handling Electronic ComponentsThis unit uses CMOS LSI in the integral part of thecircuits. When handli

Page 33 - 16.7 msec

37KB-3300JSKB-3300JKKB-3300JWPRECAUTIONS FOR USING LEAD-FREE SOLDER1. Employing lead-free solderThe "Main PWB" of this model employs lead-fr

Page 34 - HUMIDITY SENSOR CIRCUIT

2KB-3300JSKB-3300JKKB-3300JWATTENTION!!!This service manual is intended for use by persons having electrical and mechanical trainingand a level of kno

Page 35

38KB-3300JSKB-3300JKKB-3300JWControl KnobsRetainersGlass Key DecoIndicator LampsLensGND Deco ScrewOVEN / MICROWAVE DRAWER DISASSEMBLYFig. 11. Before

Page 36

39KB-3300JSKB-3300JKKB-3300JWBack PanelSide PanelsSelect Switch12. Remove all screws on back panel and covers then remove side panels (Fig. 6).1

Page 37

40KB-3300JSKB-3300JKKB-3300JWOVEN COMPONENT REMOVAL1. After dissaembly as stated on Pages 38 - 39, remove Microwave Drawer assembly by removing (2) sc

Page 38 - TOUCH CONTROL PANEL SERVICING

41KB-3300JSKB-3300JKKB-3300JW1. Disconnect the power supply cord.2. Open the drawer and keep it open.3. To discharge the high voltage capacitor, wait

Page 39

42KB-3300JSKB-3300JKKB-3300JWDRAWER ASSEMBLY AND CHOKE REMOVAL1. Disconnect the power supply cord.2. Open the drawer and keep it open.3. To discharge

Page 40 - Retainers

43KB-3300JSKB-3300JKKB-3300JWOVEN DOOR ASSEMBLY REMOVAL1. Disconnect the power supply cord.2. Open the door to the fully opened position (Fig. O-1).3.

Page 41 - Back Panel

44KB-3300JSKB-3300JKKB-3300JWOVEN BAKE ELEMENT REMOVAL1. Disconnect the power supply cord.2. Refer to the disassembly instructions found on Pages 38 -

Page 42 - Back Plate

45KB-3300JSKB-3300JKKB-3300JWBLOWER MOTOR REMOVAL1. Disconnect the power supply cord.2. Refer to the disassembly instructions found on Pages 38 - 40.3

Page 43 - ADJUSTMENT

46KB-3300JSKB-3300JKKB-3300JWCOOK TOP RADIANT HEATERS/HOT SURFACE INDICATOR REMOVAL1. Disconnect the power supply cord.2. Refer to the disassembly ins

Page 44 - DRAWER/SLIDE RAIL REMOVAL

47KB-3300JSKB-3300JKKB-3300JWCONTROL PANEL WIRING DIAGRAMWHTREDBLKINFINITE SWITCHES (RIGHT SIDE)PILOT LIGHT RIGHTINFINITE SWITCHES (LEFT SIDE)PILOT LI

Page 45 - Hinge Cover

3KB-3300JSKB-3300JKKB-3300JWMICROWAVE MEASUREMENT PROCEDUREA. Requirements:1) Microwave leakage limit (Power density limit): The power density of micr

Page 46 - THERMISTOR REMOVAL

48KB-3300JSKB-3300JKKB-3300JWCOOK TOP WIRING DIAGRAMSSUURRFFAACCEE LLAAMMPPSSRRIIGGHHTT FFRROONNTTLLAARRGGEERRIIGGHHTT RREEAARRSSMMAALLLLLLEEFFTT

Page 47 - LOCK MOTOR REMOVAL

49KB-3300JSKB-3300JKKB-3300JWMICROWAVE DRAWER WIRING DIAGRAMEEXXEEXXEEXXRRYY--11((NN..OO..))((CCOOMM..))EEXXEEXXEEXXEEXXEEXXRREEDDGGRRYYEEXXEEXXEEXXEE

Page 48

50KB-3300JSKB-3300JKKB-3300JWMICROWAVE DRAWER WIRING DIAGRAMRREEDDRREEDDOORRGGOORRGGBBLLKKRREEDDBBRRNNYYLLWWGGRRNNWWHHTTGGRRNNRREEDDBBLLKKYYLLWWBBRRNN

Page 49

51KB-3300JSKB-3300JKKB-3300JWRANGE POWER SUPPLY WIRING DIAGRAMSSHHRRIINNKK TTUUBBEENNOO..0077NNOO..0088((VVEERRSSAAFFIITT VV22))BBLLKKRREEDD((LLEEFF

Page 50

52KB-3300JSKB-3300JKKB-3300JWRANGE WIRING DIAGRAM((JJSSTT VVLLRR--0022VV))TTOO DDRRAAWWEERRHHAARRNNEESSSSRREEDDRREEDD2211RREEDDRREEDDEEXXTTOO DDRRA

Page 51

53KB-3300JSKB-3300JKKB-3300JW645123645123ABCDEFGHABCDEFGHFigure S-2. Power Unit CircuitA-6A-4A-2A-1RTRNPA006WRZZVRS1B-3B-160HzFUSE2.5AC1C22200uF/35VD1

Page 52

54KB-3300JSKB-3300JKKB-3300JW645123645123ABCDEFGHABCDEFGHFigure S-3. Control Unit CircuitM10Y4BY5AY5BVDDVSSLEDVREFDRDYMOSIMISOSCK/RSTVDDVSSXT2XT1RXTXW

Page 53

55KB-3300JSKB-3300JKKB-3300JW645123645123ABCDEFGHABCDEFGHFigure S-4. Printed Wiring Board of Power UnitQPWBFA844DRZZFA844S047081CNE1716RY4RY2RY6RY7RY8

Page 54 - RANGE WIRING DIAGRAM

56KB-3300JSKB-3300JKKB-3300JW645123645123ABCDEFGHABCDEFGHFigure S-5. Printed Wiring Board of Control UnitE16BCQ7S1S23C1C4S24R40C4C5C3C0C6C3C5C8Q4Q3ICO

Page 55

57KB-3300JSKB-3300JKKB-3300JW645123645123ABCDEFGHABCDEFGHFA842S03C183FA842S03C183Bake STARTSTOPCLEARTimedCookDelayStartOvenLightPoerLevelSensorPopcorn

Page 56 - <KEY BOARD UNIT>

4KB-3300JSKB-3300JKKB-3300JW NOTES

Page 57

58KB-3300JSKB-3300JKKB-3300JWCONTROL PANEL PARTS LISTNote: The parts marked “∆∆∆∆∆” may cause undue microwave exposure.The parts marked “*” are used i

Page 58

59KB-3300JSKB-3300JKKB-3300JW645123645123ABCDEFGHABCDEFGHCONTROL PANELCONTROL PANEL HARNESSActual wire harness may be different from illustration.1-91

Page 59 - (Control Lock)

60KB-3300JSKB-3300JKKB-3300JWCOOK TOP PARTS LISTNote: The parts marked “∆∆∆∆∆” may cause undue microwave exposure.The parts marked “*” are used in vol

Page 60 - CONTROL PANEL PARTS LIST

61KB-3300JSKB-3300JKKB-3300JW645123645123ABCDEFGHABCDEFGH2-62-22-42-52-112-32-92-42-92-102-72-82-132-12Actual wire harness may be different from illus

Page 61 - CONTROL PANEL HARNESS

62KB-3300JSKB-3300JKKB-3300JWMICROWAVE DRAWER PARTS LISTNote: The parts marked “∆∆∆∆∆” may cause undue microwave exposure.The parts marked “*” are use

Page 62 - COOK TOP PARTS LIST

63KB-3300JSKB-3300JKKB-3300JW645123645123ABCDEFGHABCDEFGHMICROWAVE DRAWER HARNESSESMICROWAVE DRAWERActual wire harness may be different from illustrat

Page 63 - COOK TOP HARNESS

64KB-3300JSKB-3300JKKB-3300JWOVEN PARTS LISTNote: The parts marked “∆∆∆∆∆” may cause undue microwave exposure.The parts marked “*” are used in voltage

Page 64 - MICROWAVE DRAWER PARTS LIST

65KB-3300JSKB-3300JKKB-3300JW645123645123ABCDEFGHABCDEFGH4-42Actual wire harness may be different from illustration.4-404-474-264-284-314-174-104-24-2

Page 65

66KB-3300JSKB-3300JKKB-3300JWOVEN DOOR PARTS LISTNote: The parts marked “∆∆∆∆∆” may cause undue microwave exposure.The parts marked “*” are used in vo

Page 66 - OVEN PARTS LIST

67KB-3300JSKB-3300JKKB-3300JW645123645123ABCDEFGHABCDEFGH5-15-35-25-55-45-4OVEN DOOR

Page 67 - OVEN UNIT

5KB-3300JSKB-3300JKKB-3300JWSHARP ELECTRONICS CORPORATIONSHARP PLAZA, MAHWAH,NEW JERSEY 07430-2135SERVICE MANUALFREE STANDING RANGEWITH MICROWAVE DRAW

Page 68 - OVEN DOOR PARTS LIST

68KB-3300JSKB-3300JKKB-3300JWPACKING PARTS LISTNote: The parts marked “∆∆∆∆∆” may cause undue microwave exposure.The parts marked “*” are used in volt

Page 69 - OVEN DOOR

69KB-3300JSKB-3300JKKB-3300JWWOOD TOP FRAMESUPPORT CORNERSEXTENDED RACK ASSY *BOILER PANINSTALLION MANUALOPERATION MANUALANTI-TIP TEMPLATEANTI-TIP KIT

Page 70 - PACKING PARTS LIST

70KB-3300JSKB-3300JKKB-3300JW2004 SHARP CORP. (4R2.00E) Printed in U.S.ACOPYRIGHT © 2004 BY SHARP CORPORATIONALL RIGHTS RESERVED.No part of this publi

Page 71 - Not included in early models

6KB-3300JSKB-3300JKKB-3300JWITEM DESCRIPTIONPower Requirements 120 /208 - 120/240Volts / 46/50 Amperes60 HertzSingle phase, 3 wire groundedThermal Ove

Page 72

7KB-3300JSKB-3300JKKB-3300JWITEM DESCRIPTIONPower Output 1000 watts (IEC TEST PROCEDURE)Operating frequency of 2450MHzCooking Cavity Dimensions Width

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