Sharp PMP300 Service Manual

Browse online or download Service Manual for Microwaves Sharp PMP300. R-1500 R-1501 R-1505 R [en] [it] User Manual

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R-1500
R-1501
R-1505
R-1506
In the interest of user-safety the oven should be restored to its original
condition and only parts identical to those specified should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens con-
tain circuitry capable of producing very high voltage and
current. Contact with the following parts may result in a
severe, possibly fatal, electrical shock. (High Voltage Capaci-
tor, High Voltage Power Transformer, Magnetron, High Volt-
age Rectifier Assembly, High Voltage Harness etc..)
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ...................INSIDE FRONT COVER
BEFORE SERVICING ......................................................................................................INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL................................................................................................................ 1
MICROWAVE MEASUREMENT PROCEDURE ...................................................................................................2
FOREWORD AND WARNING ...............................................................................................................................3
PRODUCT SPECIFICATIONS ..............................................................................................................................4
GENERAL INFORMATION ...................................................................................................................................4
OPERATION ..........................................................................................................................................................7
TROUBLESHOOTING GUIDE ............................................................................................................................11
TEST PROCEDURE ............................................................................................................................................13
TOUCH CONTROL PANEL ASSEMBLY ............................................................................................................21
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ................................................................25
PICTORIAL DIAGRAM ........................................................................................................................................33
POWER UNIT CIRCUIT ...................................................................................................................................... 34
LSI UNIT CIRCUIT ............................................................................................................................................... 35
PRINTED WIRING BOARD .................................................................................................................................36
PARTS LIST ........................................................................................................................................................ 37
PACKING AND ACCESSORIES .........................................................................................................................39
S8123R1500X//
R-1500
R-1501
R-1505
R-1506
OVER THE RANGE
MICROWAVE OVEN
MODELS
SERVICE MANUAL
SHARP CORPORATION
This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
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Summary of Contents

Page 1 - SERVICE MANUAL

R-1500R-1501R-1505R-1506In the interest of user-safety the oven should be restored to its originalcondition and only parts identical to those specifie

Page 2 - BEFORE SERVICING

8R-1500R-1501R-1505R-1506VENTILATION METHODS HOT AIR EXHAUST1. VERTICAL VENTINGFor this venting method, hot air rising from theconventional range belo

Page 3 - WARNING TO SERVICE PERSONNEL

9R-1500R-1501R-1505R-1506SCHEMATICNOTE: CONDITION OF OVEN1. DOOR CLOSED.2. COOKING TIME PROGRAMMED.3. VARIABLE COOKING CONTROL "HIGH".4. &qu

Page 4

10R-1500R-1501R-1505R-1506DESCRIPTION AND FUNCTION OF COMPONENTS3. If the door is opened, and the secondary interlock relay(RY2) and primary interlock

Page 5 - SERVICE MANUAL

11R-1500R-1501R-1505R-1506TROUBLESHOOTING GUIDENever touch any part in the circuit with your hand or an uninsulated tool while the power supply is con

Page 6 - GENERAL INFORMATION

12R-1500R-1501R-1505R-1506CK = Check / RE = ReplacePOSSIBLE CASE AND DEFECTIVE PARTSPROBLEMTEST PROCEDURECONDITIONOFFCONDITIONIDLECONDITIONMICROWAVECO

Page 7 - OVEN DIAGRAM

13R-1500R-1501R-1505R-1506B POWER TRANSFORMER TESTTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove out

Page 8 - CONTROL PANEL

14R-1500R-1501R-1505R-1506TEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door

Page 9 - OPERATION

15R-1500R-1501R-1505R-1506TEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door

Page 10 - Hood Fan

16R-1500R-1501R-1505R-1506I BLOWN MONITOR FUSE TESTTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove ou

Page 11

17R-1500R-1501R-1505R-1506TEST PROCEDURESPROCEDURELETTERCOMPONENT TESTResistance between;BLU (1) AND YLW (4) = 0Ω (Shorted)BLK (2) AND YLW (4) = 33ΩBL

Page 12

R-1500R-1501R-1505R-1506PRECAUTIONS TO BE OBSERVED BEFORE ANDDURING SERVICING TO AVOID POSSIBLE EXPO-SURE TO EXCESSIVE MICROWAVE ENERGY(a) Do not oper

Page 13 - TROUBLESHOOTING GUIDE

18R-1500R-1501R-1505R-1506TEST PROCEDURESPROCEDURELETTERCOMPONENT TEST8) Run the oven and check all functions.2. Control Unit.The following symptoms

Page 14 - CK = Check / RE = Replace

19R-1500R-1501R-1505R-1506TEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case. Refer to proced

Page 15 - TEST PROCEDURES

20R-1500R-1501R-1505R-1506TEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Foil pattern check and repairs.1) Disconnect the power supply cord.2) Open th

Page 16

21R-1500R-1501R-1505R-1506DESCRIPTION OF LSILSIThe I/O signal of the LSI is detailed in the following table.Pin No. Signal I/O Description1-2 VL2-VL1

Page 17

22R-1500R-1501R-1505R-150615 P53 OUT Terminal not used.16 P52 OUTOven lamp, fan motor and turntable motor driving signalTo turn on and off shut off re

Page 18

23R-1500R-1501R-1505R-150637 P23 OUT Key strobe signal.Signal applied to touch-key section. A pulse signal is input to P43-P46 terminal while one ofG4

Page 19

24R-1500R-1501R-1505R-15061. Precautions for Handling Electronic ComponentsThis unit uses CMOS LSI in the integral part of thecircuits. When handling

Page 20

25R-1500R-1501R-1505R-1506Microwave ovens contain circuitry capable of producing very high voltage and current, contact with following parts mayresult

Page 21

26R-1500R-1501R-1505R-1506REMOVAL OF OVEN FROM WALL (Two persons recommended to remove the oven)1. Disconnect the power supply cord, and uncoil the po

Page 22 - QKITPB035

27R-1500R-1501R-1505R-15064. Disconnect the 6-pin connector of the hood fan motorfrom the main wire harness located at the right edge ofthe oven cavit

Page 23 - TOUCH CONTROL PANEL ASSEMBLY

1R-1500R-1501R-1505R-1506WARNING TO SERVICE PERSONNELMicrowave ovens contain circuitry capable of pro-ducing very high voltage and current, contact wi

Page 24 - 16.7 msec

28R-1500R-1501R-1505R-15061. Disconnect the power supply cord, remove the ovenfrom wall and remove outer case (Refer to procedure of"Removal of O

Page 25 - SEG21-SEG0

29R-1500R-1501R-1505R-15061. Disconnect the power supply cord.2. Open the door and block it open.3. To discharge the high voltage capacitor, wait for

Page 26 - SERVICING

30R-1500R-1501R-1505R-150613.Remove the two (2) screws holding the LCD holder tothe key fixing plate.14.Remove two (2) screws holding the power unit t

Page 27 - WARNING FOR WIRING

31R-1500R-1501R-1505R-1506After adjustment, check the following.1. In and out play of door remains less than 0.5mm when inthe latched position. First

Page 28 - HOOD FAN MOTOR REMOVAL

32R-1500R-1501R-1505R-15061. Disconnect the power supply cord.2. Open the door and block it open.3. To discharge the high voltage capacitor, wait for

Page 29 - MAGNETRON REMOVAL

33R-1500R-1501R-1505R-1506645123645123ABCDEFGHABCDEFGHFigure S-1. Pictorial DiagramHIGH VOLTAGERECTIFIERHIGH VOLTAGECAPACITORHIGH VOLTAGEWIRE AHIGH VO

Page 30 - COOLING FAN MOTOR REMOVAL

34R-1500R-1501R-1505R-1506645123645123ABCDEFGHABCDEFGHFigure S-2. Power Unit CircuitN.OC 1C 7C 3C 5C12C 4C 9C 2C 8C 6C13C14E 2E 1C11C10N.OCOMCOMB 7B 9

Page 31 - POSITIVE LOCK

35R-1500R-1501R-1505R-1506Figure S-3. LSI Unit Circuit645123645123ABCDEFGHABCDEFGHC 5C 1C 7C 2C 9C 8C 3C 6C 4C12C11C14G11G12 G 9G 8KEY UNITPOPCORN RIC

Page 32 - Key unit

36R-1500R-1501R-1505R-1506645123645123ABCDEFGHABCDEFGHFigure S-4. Printed Wiring Board0FCSM27A 94V 0MBMR350RBFBDIPLOT NO.QKITPB035MRE0RY1VRS1R30T1S85

Page 33 - DOOR REPLACEMENT

37R-1500R-1501R-1505R-1506PARTS LISTNote: The parts marked “∆” may cause undue microwave exposure.The parts marked “*” are used in voltage more than 2

Page 34 - DOOR DISASSEMBLY

2R-1500R-1501R-1505R-1506MICROWAVE MEASUREMENT PROCEDUREA. Requirements:1) Microwave leakage limit (Power density limit): The power density of microwa

Page 35 - Figure S-1. Pictorial Diagram

38R-1500R-1501R-1505R-1506REF. NO. PART NO. § DESCRIPTION Q'TY CODE∆∆∆∆∆∆∆∆∆∆∆∆∆SP1 RALM-A014DRE0 J Buzzer (PKM22EPT) 1 AGT1 RTRNPB017MRE0 M Tran

Page 36

39R-1500R-1501R-1505R-1506HOW TO ORDER REPLACEMENT PARTSTo have your order filled promptly and correctly, please furnish the following information.1.

Page 37 - Figure S-3. LSI Unit Circuit

40R-1500R-1501R-1505R-1506645123645123ABCDEFGHABCDEFGHOVEN AND CABINET PARTS6-1-54-102-64-177-61-106-94-184-172-26-126-87-11-147-57-57-57-57-36-107-34

Page 38 - LOT NO

41R-1500R-1501R-1505R-1506645123645123ABCDEFGHABCDEFGH6-66-76-116-16-1-16-1-26-1-36-1-76-1-86-1-56-1-66-1-45-2-33-2-33-2-13-2-25-2-35-2-25-2-15-25-35-

Page 39 - PARTS LIST

42R-1500R-1501R-1505R-1506COPYRIGHT © 2001 BY SHARP CORPORATIONALL RIGHTS RESERVED.No part of this publication may be reproduced, storedin retrieval s

Page 40

3R-1500R-1501R-1505R-1506SHARP ELECTRONICS CORPORATIONSHARP PLAZA, MAHWAH,NEW JERSEY 07430-2135SERVICE MANUALOVER THE RANGEMICROWAVE OVENR-1500/ R-150

Page 41 - SCREWS,NUTS AND WASHERS

4R-1500R-1501R-1505R-1506ITEM DESCRIPTIONPower Requirements 120 Volts / 14 Amperes60 HertzSingle phase, 3 wire groundedPower Output 1000 watts (IEC TE

Page 42 - OVEN AND CABINET PARTS

5R-1500R-1501R-1505R-1506Electrical RequirementsThe oven is equipped with a 3-prong grounding plug. DO NOT UNDER ANY CIRCUMSTANCES CUT OR REMOVE THEGR

Page 43 - DOOR PARTS

6R-1500R-1501R-1505R-15061000WATTSNO.LBS.OZ.CUPSCOOK DEFROSTKEEPWARMBAKEDPOTATOESFROZENVEGETABLESGROUNDMEATGROUNDMEATPOWERLEVELTIMERCLOCKPOULTRYBONELE

Page 44

7R-1500R-1501R-1505R-1506OPERATIONDESCRIPTION OF OPERATING SEQUENCEThe following is a description of component functions duringoven operation.OFF COND

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