Sharp XG-XV1E Service Manual

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DESCRIPTION
SERVICE
MANUAL
XG-XV1
E/A
SHARI=
SERVICE-ANLEITUNG
SZ7Kl
XG-XV1 EA
PAL/SECAM/NTSC
SYSTEM
LCD
PROJECTOR
LCD
PROJEKTOR
MODELS
MODELLE
XG-XVI
E/A
,
In the interests of user-safety (Required by safety regulations in some countries) the set should be re-
stored to its original condition and only parts identical to those specified should be used.
Im
lnteresse der Benutzersicherheit (erforderliche Sicherheitsregeln in einigen
Landern)
muR
das
Gerat
in seinen
Originalzustand gebracht werden.
AuBerdem
d&fen fur die spezifiziet-ten Bauteile nur identische
Teile
verwendet
werden.
/
CONTENTS
INHALT
-\
Page
. SPECIFICATIONS.. ............................................
2
. NOTE TO SERVICE PERSONNEL..
..................
3
.
OPERATION
MANUAL
......................................
4
. REMOVING OF MAJOR PARTS..
......................
9
l
RESETTING THE LAMP OPERATING
HOUR
COUNTER ............................................
14
. THE OPTICAL UNIT OUTLINE..
......................
15
l
COVERGENCE AND FOCUS ADJUSTMENT.. .16
.
VOLTAGE MEASUREMENT
.............................
20
l
ELECTRICAL ADJUSTMENT
..........................
21
*
TROUBLESHOOTING TABLE
.........................
29
l
CHASSIS LAYOUT
..........................................
89
l
BLOCK DIAGRAM
...........................................
91
. OVERALL WIRING DIAGRAM
.........................
95
.
DESCRIPTION OF SCHEMATIC DIAGRAM
....
.97
l
WAVEFORMS
..................................................
98
l
SCHEMATIC
DIAGRAM
...................................
99
l
PRINTED WIRING BOARD ASSEMBLIES..
.
,145
. PARTS LIST
n
ELECTRICAL
PARTS
...............................
157
HCABINET
AND MECHANICAL PARTS..
..
.195
aACCESSORIES
PARTS
...........................
202
n
PACKING
PARTS
.....................................
202
l
PACKING OF THE
SET
.................................
203
Seite
l
TECHNISCHE DATEN
.....................................
45
.
HINWEISE
FUR
DAS
WARTUNGSPERSONAL
.................................
46
.
BEDIENUNGSANLEITUNG
.............................
47
.
ENTFERNEN
DER
HAUPTTEILE
....................
52
.
RUCKSTELLUNG
DES
LAMPEN-BETRIEBSSTUNDENZAHLERS
.....
.57
.
UBERS~CHT
DER
OPT~KE~NHEIT
..................
58
l
EINSTELLUNG VON KONVERGENZ UND
BRENNPUNKT..
...............................................
59
l
SPANNUNGSMESSUNG.. ...............................
63
l
ELEKTRISCHE EINSTELLUNGEN..
.........
.._
....
64
. FEHLERSUCHTABELLE .................................
72
.
CHASSIS-ANORDNUNG
.................................
89
l
BLOCKSCHALTBILD
.......................................
91
l
GESAMTSCHALTPLAN
...................................
95
.
BESCHREIBUNG
DES
SCHEMATISCHEN
SCHALTPLANS..
..............................................
97
.
WELLENFORMEN
...........................................
98
l
SCHEMATISCHER SCHALTPLAN
..................
99
l
LEITERPLATTENEINHEITIN
.........................
145
l
ERSATZTEILLISTE
n
ELEKTRISCHE
BAUTEILE
......................
157
WCEHAUSE UND
MECHANISCHE
BAUTEILE
................................................
195
n
ZUBEHORTEILE
......................................
202
n
VERPACKUNGSTEILE
............................
202
l
VERPACKEN DES GERATS
.........................
203
SHARP
CQRPORATIOM
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1 2 3 4 5 6 ... 43 44

Summary of Contents

Page 1 - SERVICE-ANLEITUNG

DESCRIPTIONSERVICE MANUALXG-XV1 E/ASHARI= SERVICE-ANLEITUNGSZ7Kl XG-XV1 EAPAL/SECAM/NTSC SYSTEMLCD PROJECTORLCD PROJEKTORMODELSMODELLEXG-XVI E/A,In t

Page 2 - SDecifications

1XG-XVIEIA2. Removing the front cabinet2-I. Remove the four right and left screws from the bottom of the front cabinet.2-2. Gently press down on the h

Page 3 - NOTE TO SERVICE: PERSONNEL

1 XG-XVlE/A4. Removing the left side cabinet4-l. Put a bladed screwdriver in the rightmost hole of the screws cover. Pull and unlock the right end of

Page 4 - Location of Controls

XG-XV1 E/AI5. Disconnecting the signal and output PWBs5-1. Remove the three screws off the optical mechanism assembly.5-2. Remove the two screws off t

Page 5 - Using the remote control

IXG-XV1 E/A6. Removing the power supply and ballast PWBs6-l.Remove thy two screws off the AC-SW Unit on the bottom cabinet.6-2. Remove th& four sc

Page 6 - ~~~L*,,~~cL*sE~

XG-XVI E/AIRESETTING THE LAMP 0PER:ATING HOUR COUNTERThe unit is designed to keep its power off when the lamp has been used for 1900 and 2000hours. Th

Page 7 - and 2 Output Terminal

XG-XV1 E/ATHE OPTICAL UNIT OUTLINELayout of the optical systemNote: Layout for positioning the optical system.Dichroic coating/Incident polarizing pla

Page 8 - Dimensions

CQNVERGENCE AND FOCUS ADJUSTMENTXG-XVI E/AIl Start the convergence and.focus adjustments with the top cabinet and the signalshield removed but the pow

Page 9 - REMOVING OF MAJOR PARTS

IXG-XV1 E/ANotes :@ The eccentric cam is used for convergence adjustment. This means that the cam’s turning and the linearmovement are not always unif

Page 10 - 2. Removing the front cabinet

XG-XVI E/AConvergence and Focus Adjustments at a GlanceAdiustment directions1 Adiustment / Direction 1DefinitionIDirection of LCD oanel1IX direction /

Page 11 - XG-XVlE/A

IXG-XV1 E/AReplacing the LCDsWith the top cabinet removed(1) Remove three screws off the output shield.(2) Disconnect the LCD flat cable from the outp

Page 12

/XG-XVlE/ASDecificationsProduct TypeModels* Video systemDisplay methodLCD panelLensProjection lampContrast ratio* Video input signal* S-video input si

Page 13

jXG-XVlE/AVOLTAGE MEASUREMENTMeasuring procedure: PC I/F Unit (CPCL0023CEOl)1. Feed the XGA pattern signal from the signal generator.2. Using the test

Page 14 - HOUR COUNTER

ELECTRICAL ADJUSTMENT-2 PC board1. Feed the XGA black signal.@ Adjust the signal’s black level to 1.7 V DC and add 10brightness2. Connect the oscillos

Page 15 - THE OPTICAL UNIT OUTLINE

X&XV1 E/ANo.Adjusting pointAdjusting conditionsAdjusting procedure5 RGB 1 system1. Make the following choice:l Choose the subject RI-BLK and adjus

Page 16

XG-XV1 E/ANo.Adjusting pointAdjusting conditionsAdjusting procedure8 RGB counter-1. Feed the black-and-red0’ Using the membrane switch or the remote c

Page 17 - Mechanism

X&XV1 E/ANo.Adjusting pointAdjusting conditionsAdjusting proceduri14 Video picture1. Make the following choice:l Using the membrane switch or the

Page 18

/ XG-XVlE/ANo.Adjusting point Adjusting conditionsAdjusting procedure19 PAL colour1. Feed the PAL colour bar@ Using the membrane switch or the remote

Page 19 - Replacing the

1XG-XVlE/A/ Adjusting point /-1Adjusting conditionsAdjusting procedure24 Audio systeml In the process mode, select L3. Check the bass, tre-performance

Page 20 - VOLTAGE MEASUREMENT

1XG-XVlE/Al Process adjustment mode menu1) Main menuADJ IN Ver. 0.1A/DOUTPUT 1OUTPUT 2OUTPUT 3VIDEO 1VIDEO 2LINEsssPATTE RNLENS3) OUTPUT1 menuOUTPUT 1

Page 21 - ELECTRICAL ADJUSTMENT

XG-XV1 E/A7) VIDEO2 menuVIDEO 2VROS128VGOS128VBOS128R-GAIN128B-GAIN1281 SSS menusssTIMEs2s3s4s5LAMP TIME ON10) PATTERN menuPATTERNRGBCROSSRAMPSTEPCOL

Page 22 - X&XV1

/XG-XVlE/ATROUBLE SHOOTING TABLEPower onIs the right input selected?Nd1YesI----m---m-------, Select the right input with remote1, control.II 1_------_

Page 23 - 1. Choose the group VIDEO 1

j XG-XVlE/ANOTE TO SERVICE: PERSONNELUV-RADIATION PRECAUTION;///////////////////The light source, metal halide lamp, in the LCDprojector emits small a

Page 24 - Subject

XG-XVIEIA 1TROUBLE SHOOTING TABLE (Continued)IChecking the clock circuit and its peripheral circuitsIIs pin (3) of IC8001 oscillating?X8002 or its per

Page 25

XG-XV1 E/ATROUBLE SHOOTING TABLE (Continued)IChecking the PLL circuit and its peripheralcircuits1IT--B---_----e---_It iC8020 or its peripheral circuit

Page 26

XG-XVI WATROUBLE SHOOTING TABLE (Continued) :Checking the XGA’sred video circuit andits peripheralcircuitsIChecking the VGA’sred video circuit andits

Page 27 - Process adjustment mode menu

IXG-XV1 E/ATROUBLE SHOOTING TABLE (Continued)Checking the XGA’sChecking the VGA’sgreen video circuitgreen video circuitand its peripheraland its perip

Page 28

XG-XV1 E/AITROUBLE SHOOTING TABLE (Continued)Checking the XGA’sblue video circuitand its peripheralcircuitsChecking the VGA’sblue video circuitand its

Page 29 - TROUBLE SHOOTING TABLE

Checking the remote controlRun the remote control. Are theresignals at pins (9) and (39) of TC2?NoI---------------_IILCD circuitry faulty.III- - - - -

Page 30

XG-XVI E/ATROUBLE SHOOTING TABLE (Continued) jIChecking the video systemIIs the lamp on?NoI-------_-------~tIIGo to “Checking lamp light-up”.I-------_

Page 31 - ------,1------m

XG-XV1 E/ATROUBLE SHOOTING TABLE (Continued)Checking the oscillation circuitAre voltages at IC401 and IC402 asNospecified? Are there signal inputs atp

Page 32

XG-XV1 E/AITROUBLE SHOOTING TABLE (Continued)Checking the chroma and Y signals of IC801(RGB signal output)Are there signal inputs at pins (12)(YNosign

Page 33

TROUBLE SHOOTING TABLE (Continued)1 No colour or unusual tone (NTSC, PAL) 1Is there chroma signal input at pinGo back to the signal processingAre ther

Page 34

XG-XV1 E/ALocation of ControlsFRONT VIEWPOWER ON/OFF buttonRemote sensorPOWER indicatorLAMP REPLACEMENTindicatorTEMP. (+--t-- TEfE;E;ATURE WARNINGCar

Page 35

XG-XV1 E/ATROUBLE SHOOTING TABLE (Continued)No or unusual horizontal syncIIs there horizontal sync pulse outputNoat pin (56) of IC801?Yes------------

Page 36

TROUBLE SHOOTING TABLE1XG-XVlE/A(Continued)Checking the PWB performanceIVideo input in trouble1RGB input in trouble1I’Through-output in troubleRemote

Page 37

XG-XV1 E/AITROUBLE SHOOTING TABLE (Continued)fAre there signal inputs atNo Pl404, P1405 and SC1501?NOAre voltages applied to EA and-w-e-- r-----EB con

Page 38

jXG-XVlE/ATROUBLE SHOOTING TABLE (Continued)INo audio outputIIAre there audio signal outputs at pinsNo(5) and (27) of X6001?I4f-------------___f Check

Page 39

XG-XVI E/ATROUBLE SHOOTING TABLE (Continued)1Lamp does not light up 1r_-------------_Replace the lamp. Does the newIlamp light up?Lamp was defective.I

Page 40 - -----------____-I

/ XG-XVlE/AOperating the Wireless Mouse Remote ControlThe functions of your personal computer’s mouse have been built into the remote controlenabling

Page 41

1XG-XViE/ATOP VIEWREMOTE CONTROLSIGNAL TRANSMITTERWIRED REMOTE CONTROL INPUT(3.5 mm Mono Minijack)Using the optional cable with the ret$ote controll W

Page 42

XG-XVlE/A .Connection Pin Assignmetns !Analog RGB 1 Signal Input and Analog RGB 1 and 2 Output Terminal : I s-pin mini D-sub female connectorComputer

Page 43

/XG-XVlUADimensionsRear ViewTop View\-Side ViewI355I ’I,I165.5(Lens extended)176.8(Lens housed)ens at upper shift)IBottom View8Front View[Units: mm]

Page 44

IXG-XVI E/AREMOVING OF MAJOR PARTS1. Removing the Lamp cage unit and Intake coverI-l. Remove the intake cover.1-2. Remove the screws and detach the la

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