Sharp R-410F Service Manual

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R-509FW
In the interest of user-safety the oven should be restored to its original condition and only parts identical to those specified
should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens contain circuitry capable of producing very high voltage and current,
contact with following parts may result in a severe, possibly fatal, electrical shock. (High Voltage Capacitor, High Voltage Power
Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..)
S22M183R509FE
R-509FW
MICROWAVE OVEN
MODEL
SUPPLEMENTAL SERVICE MANUAL
SHARP ELECTRONICS CORPORATION
This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
Service Headquarters: Sharp Plaza, Mahwah, New Jersey, 07430-2135
R-509FW
This is a supplemental Service Manual for Microwave Oven model R-509FW. This model is quite similar to the base
models; R-510FK/FW (S12M182R510FE).
This supplemental manual must be used in conjunction with the base model service manual for complete operation,
service, safety and replacement parts information.
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ................... INSIDE FRONT COVER
BEFORE SERVICING ...................................................................................................... INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL ................................................................................................................1
MICROWAVE MEASUREMENT PROCEDURE .....................................................................................................2
FOREWORD AND WARNING ................................................................................................................................3
PRODUCT SPECIFICATIONS ...............................................................................................................................4
GENERAL INFORMATION ...................................................................................................................................4
OPERATION .........................................................................................................................................................6
TEST PROCEDURE ..............................................................................................................................................8
TOUCH CONTROL PANEL ..................................................................................................................................12
CPU UNIT CIRCUIT .............................................................................................................................................16
PARTS LIST ........................................................................................................................................................17
PACKING AND ACCESSORIES .........................................................................................................................21
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Summary of Contents

Page 1 - SUPPLEMENTAL SERVICE MANUAL

R-509FWIn the interest of user-safety the oven should be restored to its original condition and only parts identical to those specifiedshould be used.

Page 2 - BEFORE SERVICING

8R-509FWPrimaryInterlock SwitchMonitor SwitchScrew DriverOhmmeterRedWhite/ WhiteTEST PROCEDURESPROCEDURELETTERCOMPONENT TESTThe touch control panel co

Page 3 - WARNING TO SERVICE PERSONNEL

9R-509FW1) Disconnect the power supply cord, and then remove outer case.2) Open the door and block it open.3) Discharge high voltage capacitor.4) Repl

Page 4

10R-509FWWARNING : The oven should be fully assembled before following procedure.(1) Place one cup of water in the center of the turntable tray in the

Page 5 - SERVICE MANUAL

11R-509FW(6) The oven will operate as follows. (in case of Steak/Chops 0.5lb)(7) If improper operation is indicated, the control unit is probably defe

Page 6 - SPECIFICATION

12R-509FWThis circuit consists of 22 segments and 3 commonelectrodes using a Liquid Crystal Display.3) Power Source CircuitThis circuit generates volt

Page 7 - OVEN DIAGRAM

13R-509FW1-2 VL2-VL1 IN Power source voltage input terminal.Standard voltage for LCD.3-6 AN7-AN4 INTerminal to change cooking input according to the M

Page 8 - OPERATION

14R-509FW27 RESET IN Auto clear terminal.Signal is input to reset the LSI to the initial state when power is applied. Temporarilyset “L” level the mom

Page 9

15R-509FWPin No. Signal I/O Description73/74 VCC/VREF IN Connected to GND.75 AVSS IN Connected to VC.76 COM3 OUT Terminal not used.77 COM2 OUT Common

Page 10 - TEST PROCEDURES

16R-509FW645123645123ABCDEFGHABCDEFGHFigure S-3. CPU Unit Circuit8POPCORNDEFROSTSTARTPOWERLEVELMINUTEPLUSTIMERCLOCK1475280936COOKREHEAT7 6 54540424446

Page 11

17R-509FWREF. NO. PART NO. § DESCRIPTION Q'TY CODEPARTS LISTNote: The parts marked “∆∆∆∆∆” may cause undue microwave exposure.The parts marked “*

Page 12

R-509FWPRECAUTIONS TO BE OBSERVED BEFORE ANDDURING SERVICING TO AVOID POSSIBLEEXPOSURE TO EXCESSIVE MICROWAVEENERGY(a) Do not operate or allow the ove

Page 13

18R-509FWHOW TO ORDER REPLACEMENT PARTSTo have your order filled promptly and correctly, please furnish the following information.1. MODEL NUMBER2. RE

Page 14 - TOUCH CONTROL PANEL ASSEMBLY

19R-509FW645123645123ABCDEFGHABCDEFGHOVEN AND CABINET PARTS2-34-76-71-54-64-84-96-36-56-42-17-51-114-107-27-27-44-31-121-97-37-67-51-87-74-27-41-101-3

Page 15 - DESCRIPTION OF LSI

20R-509FW645123645123ABCDEFGHABCDEFGHCONTROL PANEL PARTSActual wire harness may be different from illustration.6-96-26-15-15-35-25-55-75-65-43 - 53-2-

Page 16

21R-509FWPACKING AND ACCESSORIESDOOR PROTECTION SHEET PLASTIC BAG PACKING CASE TOP PAD ASSEMBLY INTO THE OVEN CAVITY6-5 TURNTABLE TRAY6-8 OPERATIO

Page 17 - VCC/VREF IN Connected to GND

22R-509FW2002 SHARP CORP. (2M2.20E) Printed in U.S.ACOPYRIGHT © 2002 BY SHARP CORPORATIONALL RIGHTS RESERVED.No part of this publication may be repro-

Page 18 - KEY UNIT

1R-509FWWARNING TO SERVICE PERSONNELMicrowave ovens contain circuitry capable of pro-ducing very high voltage and current, contact withfollowing parts

Page 19 - PARTS LIST

2R-509FWMICROWAVE MEASUREMENT PROCEDUREA. Requirements:1) Microwave leakage limit (Power density limit): The power density of microwave radiation emit

Page 20 - SCREWS,NUTS AND WASHERS

3R-509FWSHARP ELECTRONICS CORPORATIONSHARP PLAZA, MAHWAH,NEW JERSEY 07430-2135SERVICE MANUALMICROWAVE OVENR-509FWFOREWORDThis Manual has been prepared

Page 21 - OVEN AND CABINET PARTS

4R-509FWGENERAL INFORMATIONGROUNDING INSTRUCTIONSThis oven is equipped with a three prong grounding plug. It must be plugged into a wall receptacle th

Page 22 - MISCELLANEOUS

5R-509FWa qualified electrician and have it replaced with a properly groundedthree-pronged wall receptacle or have a grounding adapter properlygrounde

Page 23 - PACKING AND ACCESSORIES

6R-509FWOPERATIONDESCRIPTION OF OPERATING SEQUENCEThe following is a description of component functions duringoven operation.OFF CONDITIONClosing the

Page 24

7R-509FWFigure O-2 Oven Schematic - Cooking ConditionFigure O-1 Oven Schematic - Off ConditionSCHEMATICNOTE: CONDITION OF OVEN1. Door Closed2. CLOCK

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