Sharp R-530BW Service Manual

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R-590BK
R-590BW
SHARF?
SERVICE MANUAL
S68M116R590BE
MICROWAVE OVEN MODELS
R-590BKlR-590BW
In the interest of user-safety the oven is to be restored
to its original condition and only the parts identical to
those specified should be used.
WARNING TO SERVICE PERSONNEL: Microwave
ovens contain circuitry capable of producing
very high voltage and current. Contact with the
following parts may result in a severe, possibly
fatal electrical shock.(High Voltage Capacitor,
High Voltage Power Transformer, Magnetron,
High Voltage Rectifier Assembly, High Voltage
Harness etc..)
TABLE OF CONTENTS
SECTION
PAGE
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICE TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY.
........... Inside Front Cover
Before Servicing
.............................................................
Inside Front Cover
Warning to Service Personnel
.................................................................
1
Foreword and Warning
.......................................................................
2
Specifications ...............................................................................
3
Generallnformation
.........................................................................
4
Key Unit Layout
.............................................................................
5
Operation
..................................................................................
6
Servicing and Troubleshooting Guide
..........................................................
9
TestProcedures
............................................................................
11
TouchControlOutline
.......................................................................
21
Component Replacement and Adjustment Procedure
...........................................
23
Microwave Measurement Procedure
..........................................................
32
Wiring/Schematic Diagram
..................................................................
33
Parts .....................................................................................
40
Packing and Accessories
....................................................................
45
SHARP ELECTRONICS CORPORATION
Service Headquarters: Sharp Plaza, Mahwah, New Jersey, 07430-2135
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Summary of Contents

Page 1 - SERVICE MANUAL

R-590BK R-590BW SHARF? SERVICE MANUAL S68M116R590BE MICROWAVE OVEN MODELS R-590BKlR-590BW In the interest of user-safety the oven is to be res

Page 2 - (RD81001 U)

R-590BK R-590BW DESCRIPTION AND FUNCTION OF COMPONENTS Cooling Fan Motor The cooling fan motor drives a blade which draws exter- nal coo

Page 3

SERVICING R-590BK R-590BW When troubleshooting the microwave oven, it is helpful to follow the sequence of operation in performing the

Page 4 - After repairing

R-590BK R-590BW Troubleshooting Guide Problem 3ven lamp does not light at all. [>ven lamp lights, but fan motor and turntable motor

Page 5 - Description

R-590BK R-590BW I TEST PROCEDURES Procedure Letter Component Test A. Magnetron Assembly Test 1. Disconnect the power supply cord, and then

Page 6 - Diagram

R-590BK R-590BW Procedure Letter Component Test c. High Voltage Rectifier Test 1 . 2 . 3 . 4 . 5 . 6 . 7 . 8 . Disconnect the power supply cor

Page 7 - Touch Control Panel

R-590BK R-590BW TEST PROCEDURES Procedure Letter Component Test E. Continued Primary Interlock Relay (RY-2) 1 2: 3 . 4 . 5 . fi Disconnect the

Page 8 - RESOURCE CENTER b

R-590BK R-590BW Procedure Letter Component Test E . Continued Open Monitor Fuse 1. Disconnect the power supply cord, and then remove outer

Page 9 - OPERATION

R-590BK R-590BW TEST PROCEDURES Procedure Letter Component Test G. Continued Touch Control Panel Assembly Test 1. Switch Unit 1. Disconnect th

Page 10 - R-590BW

R-590BK R-590BW Procedure Letter Component Test H . Relay Test 1 . 2 . 3 . 4 . 5 . 6 . 7 . Disconnect the power supply cord, and then remove

Page 11 - SERVICING

R-590BK R-590BW TEST PROCEDURES Procedure Letter Component Test 1. Continued Procedures to be taken when the foil pattern of the printed wiring boa

Page 12 - Test Procedure

R-590BK R-590BW ( ) a (b) ( > C (4 ( 1 e Do not operate or allow the oven to be operated with the door open. Make the following

Page 13 - TEST PROCEDURES

R-590BK R-590BW Procedure Letter Component Test J. Compu Defrost Test 1. Place one cup of water in the center of the turntable tray i

Page 14 - Door Sensing Switch

R-590BK R-590BW Procedure Letter Component Test L. AH Sensor Test Checking the initial sensor cooking condition 1. The oven should be plug

Page 15 - Monitor Switch

R-590BK R-590BW TEST PROCEDURES Procedure Letter Component Test L . AH Sensor Test (Continued) If the new sensor does not operate properly,

Page 16 - Before testing

R-590BK R-590BW OUTLINE OF TOUCH CONTROL PANEL The touch control section consists of the following units as shown in the touch control

Page 17

R-590BK R-590BW SERVICING 1 . 2 . Precautions for Handling Electronic Components This unit uses CMOS LSI in the integral part of the cir

Page 18 - H . Relay Test

R-590BK R-590BW COMPONENT REPLACEMENT/ADJUSTMENT PROCEDURE Microwave ovens contain circuitry capable of producing very high voltage and c

Page 19

R-590BK R-590BW COMPONENT REPLACEMENT I ADJUSTMENT PROCEDURE Please refer to “OVEN PARTS, CABINET PARTS, CONTROL PANEL PARTS, DOOR PARTS”

Page 20 - K. Switch Unit Test

R-590BK R-590BW COMPONENT REPLACEMENT / ADJUSTMENT PROCEDURE Magnetron Installation When replacing the magnetron, be sure that the R.F. ga

Page 21 - L. AH Sensor Test

R-590BK R-590BW COMPONENT REPLACEMENT / ADJUSTMENT PROCEDURE Turntable Motor Re-install 1 . 2 . 1 . 2 . 3 . 4 . 5 . 6 . Remove any sharp edges

Page 22

Door Sensing Switch I Secondary Interlock Switch and Monitor Switch Adjustments 1 . 2 . 3 . 1 . 2 . Disconnect the power supply cord and re

Page 23 - Control Unit

SERVICE MANUAL Microwave Ovens R=590BK/R=590BW Foreword This manual has been prepared to provide Sharp Electronics Corporation personnel wi

Page 24

R-590BK R-590BW DOOR DISASSEMBLY Removal 1. Disconnect the power supply cord. 2. Push the open button and open the door slightly. 3. In

Page 25 - Please follow the

R-590BK R-590BW ABSOLUTE HUMIDITY SENSOR CIRCUIT Structure of Absolute Humidity Sensor the sensor cooking of the unit. The absolute humid

Page 26 - Maanetron Removal

AH SENSOR DUCT REMOVAL 1 . 2 . 3 . 4 . 5 . 6 . 7. Slide the two tabs of the sensor duct to the right. 8. Sensor duct is now free. D

Page 27 - Turntable Motor Removal

R-590BK R-590BW c . . AH SENSOR ORIENTATIOI\I & HARNESS ROUTING AH Sensor Orientation Mounting Screw AH densor Mocntiw AH Sensor Duct Screw

Page 28 - Cooling Fan Motor Removal

R-590BK R-590BW MICROWAVE MEASUREMENT PROCEDURE After adjustment of the door, interlock and monitor switches are completed individually o

Page 29

R-590BK R-590BW 1 2 3 4 5 6 n L / P - B - C - D - E - F - 3 - H 1 2 3 4 5 6 33

Page 30 - DOOR DISASSEMBLY

R-590BK R-590BW J 1 2 3 4 5 C 34

Page 31 - --I----Y

R-590BK R-590BW 1 2 3 4 5 6 Dl -D4 Tl 1 N4001 r AC1 20V 60Hz L!f * a - - T \ T WT T (c81 IdO u d 7 7 a c5 TURNTABLE MOTOR OVEN LAMP FAN MOTOR MIC

Page 32 - AH SENSOR REPLACEMENT

R-590BK R-590BW 1 2 3 4 5 6 A B C D E F G ~ H 1 ,G8 G7 I I I I G6 E F G H - -0 -\- s *Q x -0 -\I z -0 -\- %- a -\ * \ I w ‘G2 -0 -\- -0 -\- 5s *Q -T

Page 33 - Orientation

R-590BK R-590BW 1 2 3 4 5 6 - I koa 99 x 000 uaL9otl a37 I I (WJP am) 80 L99aH 7 q I , 1 2 3 4 5 6 37

Page 34 - Microwave Leakage Test

R-590BK R-590BW WARNING TO SERVICE PERSONNEL Microwave ovens contain circuitry capable of producing very high voltage and current. Con- t

Page 35

R-590BK R-590BW I 2 3 4 3 u A B C D E F G ~ H I- L- 4 Printed Wiring Board of Power Unit and Switch Unit ---. _ 3 n 4 5 6 -- l- l . ---1 I L- I I

Page 36

R-590BK R-590BW B C D E F G ! H Front side 1 2 3 4 5 6 1 3 - m J - II - E - F - ( - t 1 2 Back side Printed Wiring Board of Display Unit 3 4

Page 37 - I iR4*i:3kt

R-590BK R-590BW PARTS LIST A A Contact your nearest SHARP Parts Distributor to order. For location of SHARP Parts Distributor, Please call To

Page 38

R-590BK R-590BW Ref No. Part No. 5 Description Qty Code , Control Panel 3-l DPWBFBO88MRUO M Power unit 1 AZ 3-1A QCNCMA275DREO J 2-pin c

Page 39

R-590BK R-590BW A Ref No. Part No. Q Description Qty Code Door 4- 0 CDORFB2llMRKO M Door assembly(R-590BK) 1 BE 4- 0 CDORFB212MRKO M Door ass

Page 40

R-590BK R-590BW 1 2 3 4 5 6 Cavity Assembly 2 6-11 . 71 14 > E - E - C - D - E - F - G - H

Page 41 - Back side

R-590BK R-590BW 1 2 3 4 5 6 ‘\ /’ ‘.,’ 4-o Door Assembly r ------~-------~_--__ ::: --------------__ ----~ -- 1 I . I H I \ \ I 1 H \ . I . \

Page 42 - PARTS LIST

R-590BK R-590BW 1 2 3 4 5 6 Wire Harnesses A rc A-, * Actual harnesses may be different than illustrations. rr ” Packing and Accessories * PAC

Page 43 - Control Panel

SHARK ‘980 SHARP CORP. (7M2.70E) Printed in U.S.A.

Page 44

- R-590BK R-590BW Item Description Power Requirements 120 Volts 14.0 Amperes 1650 Watts 60 Hertz Single phase, 3 wire grounded Power Output

Page 45 - Cavity Assembly

R-590BK R-590BW Grounding Instructions This oven must be fully grounded at all times. This appliance must be connected to a 120 volt,

Page 46 - Door Assembly

R-590BK R-590BW Touch Control Panel Time of day and date During setting “Reminder “, this mark is displayed 1 Big LCD display ---I Reminder

Page 47 - Packing and Accessories

R-590BK R-590BW OPERATION Description of Operating Sequence The following is a description of component functions during oven operation: Of

Page 48

R-590BK R-590BW OPERATION DESCRIPTION OF OPERATING SEQUENCE The following is a description of component functions during oven operation. Se

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