Sharp R-408LS Service Manual

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PRECAUTIONS TO BE OBSERVED BEFORE AND
DURING SERVICING TO AVOID POSSIBLE EXPO-
SURE TO EXCESSIVE MICROWAVE ENERGY
BEFORE SERVICING
CHAPTER 1. WARNING TO SERVICE PERSONNEL
CHAPTER 2. MICROWAVE MEASUREMENT PRO-
CEDURE
CHAPTER 3. FOREWORD AND WARNING
CHAPTER 4. PRODUCT DESCRIPTION
CHAPTER 5. GENERAL INFORMATION
CHAPTER 6. OPERATION
CHAPTER 7. TROUBLESHOOTING GUIDE
CHAPTER 8. TEST PROCEDURES
CHAPTER 9. TOUCH CONTROL PANEL ASSEMBLY
CHAPTER 10. PRECAUTIONS FOR USING LEAD-
FREE SOLDER
CHAPTER 11. COMPONENT REPLACEMENT AND
ADJUSTMENT PROCEDURE
CHAPTER 12. CIRCUIT DIAGRAMS
Parts List
SY612R408LPSTF
SERVICE MANUAL
R408LS
CONTENTS
This document has been published to be used for
after sales service only.
The contents are subject to change without notice.
TopPage
MICROWAVE OVEN
R-408LS
MODEL
In the interest of user-safety the oven should be restored to its origi-
nal condition and only parts identical to those specified should be
used.
WARNING TO SERVICE PERSONNEL: Microwave ovens con-
tain circuitry capable of producing very high voltage and cur-
rent, contact with following parts may result in a severe,
possibly fatal, electrical shock. (High Voltage Capacitor, High
Voltage Power Transformer, Magnetron, High Voltage Rectifier
Assembly, High Voltage Harness etc..)
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Summary of Contents

Page 1 - SERVICE MANUAL

PRECAUTIONS TO BE OBSERVED BEFORE ANDDURING SERVICING TO AVOID POSSIBLE EXPO-SURE TO EXCESSIVE MICROWAVE ENERGYBEFORE SERVICINGCHAPTER 1. WARNING TO S

Page 2 - CONTENTS

R408LS6 – 1R408LSService Manual CHAPTER 6. OPERATION[1] DESCRIPTION OF OPERATING SEQUENCE The following is a description of component functions during

Page 3 - BEFORE SERVICING

R408LS6 – 2[2] OVEN SCHEMATIC1. Off Condition Figure O-1. Oven Schematic-

Page 4 - Danger High Voltage

R408LS6 – 3[3] DESCRIPTION AND FUNCTION OF COMPONENTS1. DOOR OPEN MECHANISMThe door is opened by pushing the open button on the control panel,refer to

Page 5 - [3] Leakage test:

R408LS7 – 1R408LSService Manual CHAPTER 7. TROUBLESHOOTING GUIDE When troubleshooting the microwave oven, it is helpful to follow the Sequence of Oper

Page 6 - FOREWORD AND WARNING

R408LS8 – 1R408LSService Manual CHAPTER 8. TEST PROCEDURES[1] A: MAGNETRON ASSEMBLY TEST1. Disconnect the power supply cord, and then remove outer cas

Page 7 - PRODUCT DESCRIPTION

R408LS8 – 25. Reconnect all leads removed from components during testing.6. Reinstall the outer case (cabinet).7. Reconnect the power supply cord afte

Page 8 - [2] OVEN DIAGRAM

R408LS8 – 3[7] F: SECONDARY INTERLOCK SYSTEM TEST1. DOOR SENSING SWITCH1. Disconnect the power supply cord, and then remove outer case.2. Open the doo

Page 9 - 2. TOUCH CONTROL PANEL

R408LS8 – 4[9] H: BLOWN MONITOR FUSE TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door and block it open.3. Dischar

Page 10 - CHAPTER 6. OPERATION

R408LS8 – 51) In connection with pads.a) When touching the pads, a certain group of pads do not produce a signal.b) When touching the pads, no pads pr

Page 11 - [2] OVEN SCHEMATIC

R408LS8 – 63. Discharge high voltage capacitor.4. Disconnect the leads to the primary of the power transformer.5. Ensure that these leads remain isola

Page 12

CONTENTSPRECAUTIONS TO BE OBSERVED BEFOREAND DURING SERVICING TO AVOID POSSIBLEEXPOSURE TO EXCESSIVE MICROWAVE ENER-GYBEFORE SERVICINGCHAPTER 1. WARNI

Page 13 - [1] TROUBLESHOOTING CHART

R408LS8 – 75) Make a visual inspection of the varistor. Check for burned damage and examinethe transformer with a tester for the presence of layer sho

Page 14 - CHAPTER 8. TEST PROCEDURES

R408LS9 – 1R408LSService Manual CHAPTER 9. TOUCH CONTROL PANEL ASSEMBLY[1] OUTLINE OF TOUCH CONTROL PANEL The touch control section consists of the fo

Page 15

R408LS9 – 22. Servicing the touch control panel with power supply from an exter-nal power source:Disconnect the touch control panel completely from th

Page 16 - [8] G: MONITOR SWITCH TEST

R408LS10 – 1R408LSService Manual CHAPTER 10. PRECAUTIONS FOR USING LEAD-FREE SOLDER[1] Employing lead-free solderThe “Main PWB” of this model employs

Page 17 - [10] I: NOISE FILTER TEST

R408LS11 – 1R408LSService Manual CHAPTER 11. COMPONENT REPLACEMENT AND ADJUSTMENT PROCE-DURE[1] WARNINGSPlease refer to “OVEN PARTS, CABINET PARTS, CO

Page 18 - [12] K: KEY UNIT TEST

R408LS11 – 2[2] OUTER CASE REMOVALTo remove the outer case, procedure as follows.1. Disconnect the power supply cord.2. Open the oven door and block i

Page 19 - RY1 and RY2 Relay Test

R408LS11 – 35. Reinstall outer case and check that the oven is operating properly. CAUTION: WHEN REPLACING MAGNETRON, BE SURE THE R.F.GASKET IS IN PLA

Page 20

R408LS11 – 45. Install the fan motor assembly to the oven cavity back plate withtwo (2) screws. 6. Connect the wire leads to the magnetron and fan mot

Page 21 - TOUCH CONTROL PANEL ASSEMBLY

R408LS11 – 5[12] DOOR SENSING SWITCH/PRIMARY INTERLOCK SWITCH AND MONITOR SWITCHREMOVAL1. REMOVAL1. Disconnect the power supply cord and remove outer

Page 22 - 4. Other Precautions

R408LS11 – 6Figure C-4. Door Disassembly12.Slide latch head upward and remove it from door frame with releas-ing latch spring from door frame and latc

Page 23 - [3] Soldering

R408LSiR408LSService Manual PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOIDPOSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGYBEFORE SERVI

Page 24 - WARNING FOR WIRING

R408LS12 – 1R408LSService Manual CHAPTER 12. CIRCUIT DIAGRAMS[1] Pictorial Diagram (Figure S-1)Figure S-1. Pictorial DiagramHIGHVOLTAGECAPACITORH.V. R

Page 25 - GTXH20-100)

R408LS12 – 2[2] Control Panel Circuit (Figure S-2)Figure S-2. Control Panel Circuit LCD (RLCDSA155DR ZZ)R6815KR6915KR7015K15KR7215KR74㨪R78:270Kx5C60㨪C

Page 26 - [9] COOLING FAN MOTOR REMOVAL

R408LS12 – 3[3] Printed Wiring Board (Figure S-3)Figure S-3. Printed Wiring Board

Page 27 - 2. REINSTALLATION

PARTS LISTThis document has been published to be usedfor after sales service only.The contents are subject to change without notice.R408LSMICROWAVE OV

Page 28 - [14] DOOR REPLACEMENT

R408LS 2[1] OVEN PARTS2-11-64-156-34-134-116-41-104-34-54-76-26-12-27-11-124-107-37-34-11-137-97-57-117-67-87-84-47-101-54-87-71-41-44-67-84-21-91-82-

Page 29 - 4. SEALER FILM

R408LS3NO. PARTS CODEPRICE RANKNEW MARKPART RANKDESCRIPTION[1] OVEN PARTSELECTRIC PARTS1-1 FPWBFA417WRKZ AY Noise filter assembly1-1 FPWBFA389WRKZ AW

Page 30 - CHAPTER 12. CIRCUIT DIAGRAMS

R408LS 4[2] DOOR AND CONTROL PANEL PARTSActual wire harness may be different from illustration.6-66-55-65-75-33-36-73-25-3-15-3-25-25-55-95-95-95-45-8

Page 31 - KEY UNIT

R408LS5NO. PARTS CODEPRICE RANKNEW MARKPART RANKDESCRIPTION[2] DOOR AND CONTROL PANEL PARTSCONTROL PANEL PARTS3-1 DPNLCC019WRKZ BF Panel med assembly3

Page 32

R408LS6INDEXPARTS CODE No.PRICE RANKNEW MARKPART RANK[ D ]DPNLCC019WRKZ 2-3-1 BFDPWBFC563WRKZ 2-3-2 BK[ F ]FACCDA083WRE0 1-1-7 AQFACCDA085WREZ 1-1-7

Page 34 - [1] OVEN PARTS

R408LS1 – 1R408LSService Manual CHAPTER 1. WARNING TO SERVICE PERSONNELMicrowave ovens contain circuitry capable of producing very high voltage and cu

Page 35

EndPageCOPYRIGHT © 2006 BY SHARP CORPORATIONALL RIGHTS RESERVED.No part of this publication may be reproduced, storedin retrieval systems, or transmit

Page 36

R408LS2 – 1R408LSService Manual CHAPTER 2. MICROWAVE MEASUREMENT PROCEDURE[1] Requirements:1. Microwave leakage limit (Power density limit): The power

Page 37

R408LS3 – 1R408LSService Manual CHAPTER 3. FOREWORD AND WARNING[1] FOREWORDThis Manual has been prepared to provide Sharp Electronics Corp. Service Pe

Page 38

R408LS4 – 1R408LSService Manual CHAPTER 4. PRODUCT DESCRIPTION[1] SPECIFICATIONSITEM DESCRIPTIONPower Requirements120 Volts 60 HertzSingle phase, 3 wi

Page 39

R408LS5 – 1R408LSService Manual CHAPTER 5. GENERAL INFORMATION[1] GROUNDING INSTRUCTIONSThis oven is equipped with a three prong grounding plug. It mu

Page 40

R408LS5 – 22. TOUCH CONTROL PANELNOTE: Some one-touch cooking features such as “MINUTE PLUS” are disabled after three minutes when the oven is not in

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