Sharp R-310BW Service Manual

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R-310BK
R-310BW
In the interest of user-safety the oven should be restored to its original
condition and only parts identical to those specified should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens con-
tain circuitry capable of producing very high voltage and
current, contact with following parts may result in a severe,
possibly fatal, electrical shock. (High Voltage Capacitor, High
Voltage Power Transformer, Magnetron, High Voltage Recti-
fier Assembly, High Voltage Harness etc..)
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ...................INSIDE FRONT COVER
BEFORE SERVICING ......................................................................................................INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL ................................................................................................................ 1
MICROWAVE MEASUREMENT PROCEDURE ................................................................................................... 2
FOREWORD AND WARNING ............................................................................................................................... 3
PRODUCT SPECIFICATIONS .............................................................................................................................. 4
GENERAL INFORMATION ................................................................................................................................... 4
OPERATION .......................................................................................................................................................... 6
TROUBLESHOOTING GUIDE .............................................................................................................................. 9
TEST PROCEDURE ............................................................................................................................................10
TOUCH CONTROL PANEL .................................................................................................................................18
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ................................................................22
PICTORIAL DIAGRAM ........................................................................................................................................28
POWER UNIT CIRCUIT ......................................................................................................................................29
CPU UNIT CIRCUIT ............................................................................................................................................30
PRINTED WIRING BOARD .................................................................................................................................31
PARTS LIST ........................................................................................................................................................32
PACKING AND ACCESSORIES ......................................................................................................................... 36
S4809R310BPW/
R-310BK
R-310BW
MICROWAVE OVEN
MODELS
SERVICE MANUAL
SHARP CORPORATION
This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
DEF. LBS. QTY.
CHECK
ON
POWER
LEVEL
TIMER
CLOCK
COMPU
DEFROST
POPCORN
DINNER
PLATE
BAKED
POTATO
FRESH
ROLL / MUFFIN
BEVERAGE
REHEAT
CASSEROLE
FRESH
VEGETABLE
FROZEN
ROLL / MUFFIN
Ground meat
Steaks / chops
Chicken pieces
1
2
3
STOP
CLEAR
START
MINUTE PLUS
To adjust quantity-touch pad again
INSTANT ACTION
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1 2 3 4 5 6 ... 39 40

Summary of Contents

Page 1 - SERVICE MANUAL

R-310BKR-310BWIn the interest of user-safety the oven should be restored to its originalcondition and only parts identical to those specified should b

Page 2 - BEFORE SERVICING

8R-310BKR-310BWDESCRIPTION AND FUNCTION OF COMPONENTSDOOR OPEN MECHANISMThe door is opened by pushing the open button on thecontrol panel, refer to th

Page 3 - WARNING TO SERVICE PERSONNEL

9R-310BKR-310BWTROUBLESHOOTING GUIDENever touch any part in the circuit with your hand or an uninsulated tool while the power supply is connected.When

Page 4

10R-310BKR-310BWHome fuse or circuit breakerblows when power cord is pluggedinto wall receptacleMonitor fuse blows when powercord is plugged into wall

Page 5 - SERVICE MANUAL

11R-310BKR-310BWB POWER TRANSFORMER TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door and block it open.3. Discharg

Page 6 - GENERAL INFORMATION

12R-310BKR-310BWTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door and block

Page 7 - Indicator

13R-310BKR-310BWTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door and block

Page 8 - OPERATION

14R-310BKR-310BWH BLOWN MONITOR FUSE TESTTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case.2

Page 9

15R-310BKR-310BW7) Reconnect the power supply cord after the outer case is installed.8) Run the oven and check all functions.The following symptoms in

Page 10

16R-310BKR-310BWWARNING : The oven should be fully assembled before following procedure.(1) Place one cup of water in the center of the turntable tray

Page 11 - TROUBLESHOOTING GUIDE

17R-310BKR-310BWTo protect the electronic circuits, this model is provided with a fine foil pattern added to the primary onthe PWB, this foil pattern

Page 12 - CK = Check / RE = Replace

R-310BKR-310BWPRECAUTIONS TO BE OBSERVED BEFORE ANDDURING SERVICING TO AVOID POSSIBLEEXPOSURE TO EXCESSIVE MICROWAVEENERGY(a) Do not operate or allow

Page 13 - TEST PROCEDURES

18R-310BKR-310BWTOUCH CONTROL PANEL ASSEMBLYOUTLINE OF TOUCH CONTROL PANELThe touch control section consists of the following units.(1) Key Unit(2) Co

Page 14

19R-310BKR-310BWSignal I/O DescriptionP-HIH : GNDL : -5VH : GNDL : -5VP-70ONONOFFOFF OFF24 sec.8 sec.AB0.1 sec.2 sec.H : GNDL : -5VH : GNDL : -5V16.7

Page 15

20R-310BKR-310BWPin No. Signal I/O DescriptionR81 OUT Key strobe signal.Signal applied to touch-key section. A pulse signal is input to R60 - R63 term

Page 16

21R-310BKR-310BW1. Precautions for Handling Electronic ComponentsThis unit uses CMOS LSI in the integral part of the circuits.When handling these part

Page 17

22R-310BKR-310BWTo remove the outer case, procedure as follows.1. Disconnect the power supply cord.2. Open the oven door and block it open.3. Remove t

Page 18

23R-310BKR-310BWPOWER TRANSFORMER REMOVALRe-install1. Install the terminal insulator to receptacle of filamentlead (longer one) of power transformer.2

Page 19 - QKITPB026MRE0

24R-310BKR-310BWCONTROL PANEL ASSEMBLY REMOVALOVEN LAMP AND LAMP SOCKET REMOVAL1.Disconnect the power supply cord and remove outer case.2. Open the do

Page 20 - TOUCH CONTROL PANEL ASSEMBLY

25R-310BKR-310BWCOOLING FAN MOTOR REMOVALREMOVAL1.Disconnect the power supply cord and remove outer case.2. Open the door and block it open.3. Dischar

Page 21 - 16.7 msec

26R-310BKR-310BWDOOR SENSING SWITCH/SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH ADJUSTMENT1. Disconnect the power supply cord, and then removeouter

Page 22

27R-310BKR-310BWREMOVAL1. Disconnect the power supply cord.2. Push the open button and open the door slightly.3. Insert a putty knife (thickness of ab

Page 23 - TOUCH CONTROL PANEL SERVICING

1R-310BKR-310BWWARNING TO SERVICE PERSONNELMicrowave ovens contain circuitry capable of pro-ducing very high voltage and current, contact withfollowin

Page 24 - WARNING FOR WIRING

28R-310BKR-310BW645123645123ABCDEFGHABCDEFGHFigure S-1. Pictorial DiagramHIGH VOLTAGECAPACITORH.V.RECTIFIERPOWER SUPPLY CORD 120V 60HzHIGH VOLTAGE

Page 25 - POWER TRANSFORMER REMOVAL

29R-310BKR-310BW645123645123ABCDEFGHABCDEFGHFigure S-2. Power Unit Circuit+–+–+–A 1A 2C 1C 2C 3C 4C 5C 6C 7C 8C 9B 1B 2T11436ACACSH-BSH-AMICRODOORSWI

Page 26 - MAGNETRON REMOVAL

30R-310BKR-310BW645123645123ABCDEFGHABCDEFGHFigure S-3. CPU Unit Circuit+–C 1NCGNDVCINTBUZZERRY1RY2(RY3)DOORSWITCHNOTE: IF NOT SPECIFIED, 1/10w ± 5%

Page 27 - TURNTABLE MOTOR REMOVAL

31R-310BKR-310BW645123645123ABCDEFGHABCDEFGHFigure S-4. Printed Wiring Board of Power UnitWH - 1WH - 1SH - BSH - ALD1DIPLD21C3C4C5R3C2FC110D4D2D1D3D9(

Page 28 - Center of

32R-310BKR-310BW**∆*∆**∆PARTS LISTNote: The parts marked “∆” may cause undue microwave exposure.The parts marked “*” are used in voltage more than 250

Page 29 - DOOR REPLACEMENT

33R-310BKR-310BWREF. NO. PART NO. DESCRIPTION Q'TY CODEHOW TO ORDER REPLACEMENT PARTSTo have your order filled promptly and correctly, please fur

Page 30 - HIGH VOLTAGE COMPONENTS

34R-310BKR-310BW645123645123ABCDEFGHABCDEFGHOVEN AND CABINET PARTS7-57-57-47-47-57-72-14-14-167-67-37-36-27-37-61-11-11-24-81-74-47-57-54-37-56-17-11-

Page 31

35R-310BKR-310BW645123645123ABCDEFGHABCDEFGHCONTROL PANEL PARTSDOOR PARTSMISCELLANEOUS5-24-185-15-85-45-35-5Actual wire harness may be different from

Page 32 - Figure S-3. CPU Unit Circuit

36R-310BKR-310BW645123645123ABCDEFGHABCDEFGHPACKING AND ACCESSORIESDOOR PROTECTION SHEETSPADPA204WRE0TOP PAD ASSEMBLYFPADBA341WRK0PLASTIC BAGSSAKHA

Page 33

37R-310BKR-310BW

Page 34 - PARTS LIST

2R-310BKR-310BWMICROWAVE MEASUREMENT PROCEDUREA. Requirements:1) Microwave leakage limit (Power density limit): The power density of microwave radiati

Page 35

38R-310BKR-310BW'98 SHARP CORP. (4S2.530E) Printed in U.S.ACOPYRIGHT © 1998 BY SHARP CORPORATIONALL RIGHTS RESERVED.No part of this publication m

Page 36 - OVEN AND CABINET PARTS

3R-310BKR-310BWSHARP ELECTRONICS CORPORATIONSHARP PLAZA, MAHWAH,NEW JERSEY 07430-2135SERVICE MANUALMICROWAVE OVENR-310BK/ R-310BWFOREWORDThis Manual h

Page 37 - MISCELLANEOUS

4R-310BKR-310BWITEM DESCRIPTIONPower Requirements 120 Volts / 14 Amperes60 HertzSingle phase, 3 wire groundedPower Output 1100 watts (IEC-705 TEST PRO

Page 38 - Not replaceable items

5R-310BKR-310BWA short power-supply cord is provided to reduce risks of becomingentangled in or tripping over a longer cord.Where a two-pronged wall-

Page 39

6R-310BKR-310BWOPERATIONDESCRIPTION OF OPERATING SEQUENCEThe following is a description of component functions duringoven operation.OFF CONDITIONClosi

Page 40

7R-310BKR-310BWFigure O-1. Oven Schematic-Off ConditionSCHEMATICNOTE: CONDITION OF OVEN1. DOOR CLOSED2. CLOCK APPEARS ON DISPLAYSCHEMATICNOTE: CONDITI

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