Sharp R-1480 Service Manual

Browse online or download Service Manual for Microwaves Sharp R-1480. Sharp R-1480 Service manual User Manual

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R-1480
R-1481
R-1482
In the interest of user-safety the oven should be restored to its original
condition and only parts identical to those specified should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens con-
tain circuitry capable of producing very high voltage and
current, contact with following parts may result in a severe,
possibly fatal, electrical shock. (High Voltage Capacitor, High
Voltage Power Transformer, Magnetron, High Voltage Recti-
fier Assembly, High Voltage Harness etc..)
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY...................INSIDE FRONT COVER
BEFORE SERVICING ......................................................................................................INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL................................................................................................................1
MICROWAVE MEASUREMENT PROCEDURE ...................................................................................................2
FOREWORD AND WARNING...............................................................................................................................3
PRODUCT SPECIFICATIONS ..............................................................................................................................4
GENERAL INFORMATION...................................................................................................................................4
OPERATION..........................................................................................................................................................6
TROUBLESHOOTING GUIDE ............................................................................................................................11
TEST PROCEDURE............................................................................................................................................12
TOUCH CONTROL PANEL ASSEMBLY ............................................................................................................21
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ................................................................26
PICTORIAL DIAGRAM ........................................................................................................................................34
CONTROL PANEL CIRCUIT ...............................................................................................................................35
PRINTED WIRING BOARD .................................................................................................................................36
PARTS LIST ........................................................................................................................................................37
PACKING AND ACCESSORIES .........................................................................................................................42
S3807R1480X//
R-1480
R-1481
R-1482
OVER THE RANGE
MICROWAVE OVEN
MODELS
SERVICE MANUAL
SHARP CORPORATION
This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
12345
67890
CUSTOM HELP
1 Coffee/tea
2 Roll/muffin, fresh
3 Roll/muffin, frozen
4 Hot cereal
5 Scrambled eggs
1 Dinner plate
2 Pasta/casserole
3 Frozen entree
4 Frozen snack
5 Pizza, slice
1 Baked potatoes
2 Fresh vegetables
3 Frozen vegetables
4 Rice
5 Ground meat
POPCORN
COMPU DEFROST
POWER
LEVEL
KITCHEN TIMER
CLOCK
MINUTE
PLUS
TURNTABLE
ON/OFF
STOP
CLEAR
START
TOUCH ON
WORK
LIGHT
NIGHT
LIGHT
FAN
HI/LO
BREAKFAST
COMPU COOK
SNACKS &
REHEAT
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Summary of Contents

Page 1 - SERVICE MANUAL

R-1480R-1481R-1482In the interest of user-safety the oven should be restored to its originalcondition and only parts identical to those specified shou

Page 2 - BEFORE SERVICING

8R-1480R-1481R-14822. HORIZONTAL VENTINGThe air handing is the same as VERTICAL VENTINGexcept that the final air discharge is directed horizontallyout

Page 3 - WARNING TO SERVICE PERSONNEL

9R-1480R-1481R-1482SCHEMATICNOTE: CONDITION OF OVEN1. DOOR CLOSED2. COOKING TIME PROGRAMMED3. VARIABLE COOKING CONTROL "HIGH"4. "START&

Page 4

10R-1480R-1481R-1482DESCRIPTION AND FUNCTION OF COMPONENTSDOOR OPEN MECHANISMThe door is opened by pulling the door handle, refer to theFigure D-1.CAU

Page 5 - SERVICE MANUAL

11R-1480R-1481R-1482TROUBLESHOOTING GUIDENever touch any part in the circuit with your hand or an uninsulated tool while the power supply is connected

Page 6 - GENERAL INFORMATION

12R-1480R-1481R-1482CK = Check / RE = ReplacePOSSIBLE CASE AND DEFECTIVE PARTSPROBLEMTEST PROCEDURECONDITIONOFFCONDITIONIDLECONDITIONMICROWAVECOOK

Page 7 - OVEN DIAGRAM

13R-1480R-1481R-1482B POWER TRANSFORMER TESTTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer cas

Page 8 - OPERATION

14R-1480R-1481R-1482TEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door and b

Page 9 - COMPU DEFROST COOKING

15R-1480R-1481R-1482TEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door and b

Page 10

16R-1480R-1481R-1482I BLOWN MONITOR FUSE TESTTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer ca

Page 11

17R-1480R-1481R-1482TEST PROCEDURESPROCEDURELETTERCOMPONENT TESTResistance between;BLU (1) AND YLW (4) = 0Ω (Shorted)BLK (2) AND YLW (4) = 32ΩBLU (1)

Page 12

R-1480R-1481R-1482PRECAUTIONS TO BE OBSERVED BEFORE ANDDURING SERVICING TO AVOID POSSIBLEEXPOSURE TO EXCESSIVE MICROWAVEENERGY(a) Do not operate or al

Page 13 - TROUBLESHOOTING GUIDE

18R-1480R-1481R-1482TEST PROCEDURESPROCEDURELETTERCOMPONENT TEST7) Reconnect the power supply cord after the outer case is installed.8) Run the oven a

Page 14 - DEFECTIVE PARTS

19R-1480R-1481R-1482TEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door and b

Page 15 - TEST PROCEDURES

20R-1480R-1481R-1482TEST PROCEDURESPROCEDURELETTERCOMPONENT TESTSTEPS OCCURRENCE CAUSE OR CORRECTION1 Only pattern at "a" is broken. *Insert

Page 16

21R-1480R-1481R-1482TOUCH CONTROL PANEL ASSEMBLYOUTLINE OF TOUCH CONTROL PANEL3) Synchronizing Signal CircuitThe power source synchronizing signal is

Page 17

22R-1480R-1481R-1482DESCRIPTION OF LSILSI(IZA876DR)The I/O signals of the LSI(IZA876DR) are detailed in the following table.Pin No. Signal I/O Descrip

Page 18

23R-1480R-1481R-148222 P44 OUT Terminal not used.23 P43 OUTSignal to sound buzzer.A: key touch sound.B: Completion sound.C: When the temperature of th

Page 19

24R-1480R-1481R-1482Pin No. Signal I/O Descriptionß(60Hz)GNDVP41-44 P17-P14 OUT Digit selection signal.Signal similar to P23.45-48 P13-P10 OUTSegment

Page 20

25R-1480R-1481R-14821. Precautions for Handling Electronic ComponentsThis unit uses CMOS LSI in the integral part of thecircuits. When handling these

Page 21

26R-1480R-1481R-1482Microwave ovens contain circuitry capable of producing very high voltage and current, contact with following parts mayresult in se

Page 22

27R-1480R-1481R-1482REMOVAL OF OVEN FROM WALL (Two persons recommended to remove the oven)1. Disconnect the power supply cord, and uncoil the powersup

Page 23 - TOUCH CONTROL PANEL ASSEMBLY

1R-1480R-1481R-1482WARNING TO SERVICE PERSONNELMicrowave ovens contain circuitry capable of pro-ducing very high voltage and current, contact withfoll

Page 24 - DESCRIPTION OF LSI

28R-1480R-1481R-1482hood duct.10.Remove the two (2) unit mounting screws from thechassis support (right side) and the hood duct (left side).11.Remove

Page 25 - 16.7 msec

29R-1480R-1481R-14821. Disconnect the power supply cord, remove the ovenfrom wall and remove outer case (Refer to procedure of"Removal of Oven fr

Page 26

30R-1480R-1481R-14821. Disconnect the power supply cord.2. Open the door and block it open.3. Remove the three (3) screws holding the base cover tothe

Page 27 - SERVICING

31R-1480R-1481R-1482the control panel.17.Remove the key fixing plate from the control panel.18.Tear the key unit from the key fixing plate.19.Now, the

Page 28 - WARNING FOR WIRING

32R-1480R-1481R-14821. Disconnect the power supply cord and remove the ovenfrom wall and remove outer case. (Refer to procedure of"Removal of Ove

Page 29 - POWER TRANSFORMER REMOVAL

33R-1480R-1481R-1482latch holes correctly.6. Re-install the door stopper to the door assembly.7. Re-install the hood exhaust louver to the oven cavity

Page 30 - MAGNETRON REMOVAL

34R-1480R-1481R-1482645123645123ABCDEFGHABCDEFGHFigure S-1. Pictorial DiagramHIGHVOLTAGERECTIFIERHIGH VOLTAGECAPACITORHIGH VOLTAGEWIRE AHIGH VOLTA

Page 31 - COOLING FAN MOTOR REMOVAL

35R-1480R-1481R-1482645123645123ABCDEFGHABCDEFGHFigure S-2. Control Panel Circuit+–+–+–+–A 7VRS1(J1)D20R110R110 47 1/2wC110 0.033µ/250vC110D25D26D27D2

Page 32 - OVEN LAMP REMOVAL

36R-1480R-1481R-1482645123645123ABCDEFGHABCDEFGHFigure S-3. Printed Wiring BoardDIP,BFB1R10C6C10R4R1D4(ZD2)S1 S2P(R2)D1SP40C5C7D25D20464847RY4RY5T1(47

Page 33 - POSITIVE LOCK

37R-1480R-1481R-1482PARTS LISTNote: The parts marked “∆” may cause undue microwave exposure.The parts marked “*” are used in voltage more than 250V. &

Page 34 - DOOR REPLACEMENT

2R-1480R-1481R-1482MICROWAVE MEASUREMENT PROCEDUREA. Requirements:1) Microwave leakage limit (Power density limit): The power density of microwave rad

Page 35 - Putty Knife

38R-1480R-1481R-1482REF. NO. PART NO. § DESCRIPTION Q'TY CODEIC1 RH-IZA876DRE0 J LSI 1 AWQ3 VSKRA101M//-3 J Transistor (KRA101M) 1 ABQ4 VSDTA123E

Page 36 - Figure S-1. Pictorial Diagram

39R-1480R-1481R-1482REF. NO. PART NO. § DESCRIPTION Q'TY CODE5-2-1 PGLSPB012MRE0 M Front door glass [R-1480] 1 AQ5-2-1 PGLSPB014MRR0 M Front door

Page 37

40R-1480R-1481R-1482645123645123ABCDEFGHABCDEFGHOVEN AND CABINET PARTS4-11-127-32-12-54-134-192-67-47-36-107-57-37-1 1-161-137-87-31-174-187-37-97-97-

Page 38 - QKITPB027MRE0

41R-1480R-1481R-1482645123645123ABCDEFGHABCDEFGH6-66-76-116-15-65-45-34-2155-15-2-15-25-55-65-66-1-15-2-45-2-25-2-36-1-26-1-36-1-76-1-56-1-66-1-43-2-2

Page 39 - PARTS LIST

42R-1480R-1481R-1482645123645123ABCDEFGHABCDEFGHPACKING AND ACCESSORIES'98 SHARP CORP. (3S2.530E) Printed in U.S.ACOPYRIGHT © 1998 BY SHARP CORPO

Page 40

3R-1480R-1481R-1482SHARP ELECTRONICS CORPORATIONSHARP PLAZA, MAHWAH,NEW JERSEY 07430-2135SERVICE MANUALOVER THE RANGEMICROWAVE OVENR-1480 / R-1481 / R

Page 41

4R-1480R-1481R-1482ITEM DESCRIPTIONPower Requirements 120 Volts / 14.3 Amperes60 HertzSingle phase, 3 wire groundedPower Output 950 watts (IEC-705 TES

Page 42 - OVEN AND CABINET PARTS

5R-1480R-1481R-1482Electrical RequirementsThe oven is equipped with a 3-prong grounding plug. DO NOT UNDER ANY CIRCUMSTANCES CUT OR REMOVE THEGROUNDIN

Page 43 - MISCELLANEOUS

6R-1480R-1481R-1482MIX CONV COOK LBS KGTURNTABLEOFF HELP CONTROL PANELOPERATIONDESCRIPTION OF OPERATING SEQUENCEThe following is a description of comp

Page 44

7R-1480R-1481R-1482RELAY CONNECTED COMPONENTSRY1 Oven lamp / Fan motor / Stirrer motorRY2 Power transformerRY3 Turntable motorRY4 Hood fan motor2. 120

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