Sharp R-21JCA-F Service Manual

Browse online or download Service Manual for Microwaves Sharp R-21JCA-F. Sharp R-21JCA-F Service manual User Manual

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23
R-21JCA
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ...................INSIDE FRONT COVER
BEFORE SERVICING ......................................................................................................INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL................................................................................................................ 1
MICROWAVE MEASUREMENT PROCEDURE ................................................................................................... 2
FOREWORD AND WARNING...............................................................................................................................3
PRODUCT SPECIFICATIONS .............................................................................................................................. 4
OPERATION .......................................................................................................................................................... 4
SCHEMATIC DIAGRAM ........................................................................................................................................ 5
TEST PROCEDURE .............................................................................................................................................. 5
CONTROL PANEL ASSEMBLY ............................................................................................................................ 8
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ................................................................ 11
CONTROL PANEL CIRCUIT ............................................................................................................................... 14
PRINTED WIRING BOARD ................................................................................................................................. 15
PARTS LIST ........................................................................................................................................................16
PACKING AND ACCESSORIES ......................................................................................................................... 20
S8213R21HCPA/
LIGHT DUTY
COMMERCIAL
MICROWAVE OVEN
MODEL
R-21JCA
In the interest of user-safety the oven should be restored to its original
condition and only parts identical to those specified should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens con-
tain circuitry capable of producing very high voltage and
current. Contact with the following parts may result in a
severe, possibly fatal, electrical shock. (High Voltage Capaci-
tor, High Voltage Power Transformer, Magnetron, High Volt-
age Rectifier Assembly, High Voltage Harness etc..)
SHARP CORPORATION
This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
SUPPLEMENTAL SERVICE MANUAL
This is a supplemental Service Manual for Model R-21JCA. This model is quite similar to base
model R-21HC. Use this supplemental manual together with the Base Model Service Manual
(Reference No. is S7813R21HCP//) for complete operation, service information, etc..
1000W/ R-21JCA
C
O
M
M
E
R
C
I
A
L
M
I
C
R
O
W
A
V
E
O
V
E
N
TIME GUIDE FOR ONE SERVING
1
5
- 3
0
se
c.
B
a
ge
l, R
o
ll
M
u
ffin, P
a
s
try
P
ie
S
lic
e
3
0
- 6
0
s
ec
.
H
o
t D
o
g
P
iz
z
a S
lice
S
m
a
ll S
a
n
d
w
ic
h
1
- 2
m
in
.
B
e
ve
rag
e, S
ou
p
La
rg
e
S
a
nd
w
ich
P
op
co
rn
, 1
.5
o
z
.
2
- 3
m
in.
C
a
ss
ero
le
, S
te
w
C
h
ili, C
h
o
w
de
r
P
op
c
orn
, 3
.5 o
z.
With the door closed,turn the tim
er to
the desired tim
e. Oven will begin
operating im
m
ediately.
To shut oven off manually,return tim
er
to "0".
INSTRUCTIONS
0
10
20
30
40
50
1
1.5
2
2.5
3
4
5
6
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
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Summary of Contents

Page 1 - SUPPLEMENTAL SERVICE MANUAL

23R-21JCATABLE OF CONTENTSPagePRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TOAVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ...

Page 2 - BEFORE SERVICING

8R-21JCAControl UnitControl unit consists of LSI, power source circuit, synchro-nizing signal circuit, reset circuit, buzzer circuit, encodercircuit a

Page 3 - WARNING TO SERVICE PERSONNEL

9R-21JCAPin No. Signal I/O Description9RESETINAuto clear terminal.Signal is input to reset the LSI to the initial state when power is applied. Tempora

Page 4

10R-21JCA1. Precautions for Handling Electronic ComponentsThis unit uses CMOS LSI in the integral part of thecircuits. When handling these parts, the

Page 5 - SERVICE MANUAL

11R-21JCAMicrowave ovens contain circuitry capable of producing very high voltage and current, contact with following parts mayresult in severe, possi

Page 6 - OPERATION

12R-21JCA7. Release two (2) pins of door panel from two (2) holes ofupper and lower oven hinges by lifting up.8. Now, door sub assembly is free from o

Page 7 - OL FM AM

13R-21JCAplate, referring to "ANTENNA MOTOR REMOVAL" .5. Remove the ceramic shelf from the oven cavity bottomplate.6. Remove the one (1) scr

Page 8

14R-21JCA645123645123ABCDEFGHABCDEFGHFigure S-2. Control Unit CircuitINT0N.FVDDVSSXINXOUTCNVSSRESETD3D4D5D6D7P20P21P22ABCD4ICP1C2C3Q1R1 R2Q2R5 1KPOWER

Page 9

15R-21JCA645123645123ABCDEFGHABCDEFGHFigure S-3. Printed Wiring BoardJP38JP39JP30JP36D71D76D78D74D70D80D72D81D77D73JP34JP31JP23JP22JP21JP5R11 RY2 RY1

Page 10 - CONTROL PANEL ASSEMBLY

16R-21JCA∆∆∆∆∆∆∆****∆*PARTS LISTNote: The parts marked “∆” may cause undue microwave exposure.The parts marked “*” are used in voltage more than 250V.

Page 11 - 16.7 msec

17R-21JCAREF. NO. PART NO. DESCRIPTION Q'TY CODE∆∆∆∆∆4-34 PSPA-A112WRE0 Mica washer 1 AC4-35 PCUSGA378WRP0 Cushion 1 AL4-36 PCUSUA507WRP0 Cushion

Page 12 - SERVICING

24R-21JCAPRECAUTIONS TO BE OBSERVED BEFORE ANDDURING SERVICING TO AVOID POSSIBLEEXPOSURE TO EXCESSIVE MICROWAVEENERGY(a) Do not operate or allow the o

Page 13 - WARNING FOR WIRING

18R-21JCAOVEN AND CABINET PARTS645123645123ABCDEFGHABCDEFGH7-37-37-121-136-41-17-74-154-151-87-74-337-47-17-17-41-111-154-34-44-51-31-57-54-354-397-11

Page 14

19R-21JCA645123645123ABCDEFGHABCDEFGHCONTROL PANEL PARTSDOOR PARTSMISCELLANEOUS3-2-23-33-2-13-23-13-53-53-4Actual wire harness may be different from

Page 15 - To left wall of

20R-21JCAPACKING AND ACCESSORIESINSTRUCTION BOOKTOP PAD ASSEMBLY (FPADBA385WRK0)BOTTOM PAD ASSEMBLY (FPADBA386WRK0)WRAP COVER (SSAKHA034WRE0)DOOR PRO

Page 17

22R-21JCA'02 SHARP CORP. (8S0.730E) Printed in U.S.ACOPYRIGHT © 2002 BY SHARP CORPORATIONALL RIGHTS RESERVED.No part of this publication may be r

Page 18 - PARTS LIST

1R-21JCAWARNING TO SERVICE PERSONNELMicrowave ovens contain circuitry capable of pro-ducing very high voltage and current, contact withfollowing parts

Page 19

2R-21JCAMICROWAVE MEASUREMENT PROCEDUREA. Requirements:1) Microwave leakage limit (Power density limit): The power density of microwave radiation emit

Page 20 - OVEN AND CABINET PARTS

3R-21JCASHARP ELECTRONICS CORPORATIONSHARP PLAZA, MAHWAH,NEW JERSEY 07430-2135SERVICE MANUALLIGHT DUTYCOMMERCIALMICROWAVE OVENR-21JCAFOREWORDThis Manu

Page 21 - MISCELLANEOUS

4R-21JCAITEM DESCRIPTIONPower Requirements 120 Volts14 Amperes60 Hertz / Single phase, 3 wire groundedPower Output 1000 watts (IEC 705 Test Procedure)

Page 22 - PACKING AND ACCESSORIES

5R-21JCASCHEMATICNOTE: CONDITION OF OVEN1. LIGHT UP DIAL OFF.2. DOOR CLOSED.Figure O-1 Oven Schematic-OFF ConditionNOTE: Indicates components with

Page 23

6R-21JCATEST PROCEDURESPROCEDURELETTERCOMPONENT TESTJ RELAY TEST1-2 Other possible troubles caused by defective control unit.a) Buzzer does not sound

Page 24

7R-21JCASTEPS OCCURRENCE CAUSE OR CORRECTION1 Only pattern at "a" is broken. *Insert jumper wire J1 and solder.2 Pattern at "a" an

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