Sharp Carousel R-9Z00 Service Manual

Browse online or download Service Manual for Microwaves Sharp Carousel R-9Z00. Sharp Carousel R-9Z00 Service manual User Manual

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R-22AT
R-24AT
TABLE OF CONTENTS
Page
SERVICING ................................................................................................................. INSIDE FRONT COVER
CAUTION, MICROWAVE RADIATION ............................................................................................................ 1
WARNING .......................................................................................................................................................... 1
PRODUCT SPECIFICATIONS ......................................................................................................................... 2
GENERAL INFORMATION ................................................................................................................................ 2
APPEARANCE VIEW ....................................................................................................................................... 3
OPERATION SEQUENCE ................................................................................................................................ 4
FUNCTION OF IMPORTANT COMPONENTS ................................................................................................ 6
TROUBLESHOOTING GUIDE .......................................................................................................................... 7
TEST PROCEDURE .......................................................................................................................................... 8
TOUCH CONTROL PANEL ASSEMBLY ........................................................................................................ 16
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ........................................................... 24
MICROWAVE MEASUREMENT .................................................................................................................... 31
WIRING DIAGRAM ......................................................................................................................................... 32
PICTORIAL DIAGRAM ................................................................................................................................... 34
CONTROL PANEL CIRCUIT ...........................................................................................................................35
PRINTED WIRING BOARD ............................................................................................................................. 36
PARTS LIST ................................................................................................................................................... 37
SHARP CORPORATION
SERVICE MANUAL
SY520R24ATK//
COMMERCIAL
MICROWAVE OVEN
MODELS
R-22AT
R-24AT
In interests of user-safety the oven should be restored to its
original condition and only parts identical to those specified
should be used.
1900W/R-2
4AT
1
2
3
4
5
6
7
8
9
0
11
12
13
14
15
16
17
18
19
20
EXPRESS
DEFROST
MANUAL/
REHEAT
STOP / CLEAR
POWER LEVEL
START
SET
CHECK
VOLUME
DOUBLE
QUANTITY
R-24AT
This revised service manual is applied to
R-22AT from serial No. 050505509 and
R-24AT from serial No. 050508658.
Because many parts have been changed to improve quality of these models from May 2005 production.
And the changed parts are not interchangeable. Please use this service manual for above products.
For old products, please use old service manual (No.SX910R24ATK//) and technical reports.
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Summary of Contents

Page 1 - SERVICE MANUAL

R-22ATR-24ATTABLE OF CONTENTSPageSERVICING ...

Page 2 - SERVICING

R-22ATR-24AT8“ . “ does not appear on display when power cord is plugged into wall outlet.Control panel can not accept key in.Fuse F1 or F2 blows wh

Page 3 - SERVICE MANUAL

R-22ATR-24AT9A MAGNETRON TESTTEST PROCEDURESPROCEDURELETTER COMPONENT TESTCARRY OUT 3D CHECKS.Isolate the magnetron from high voltage circuit by remov

Page 4 - PRODUCT DESCRIPTION

R-22ATR-24AT10Room temperature ... T0 = 21°CInitial tem

Page 5 - INSTALLATION INFORMATION

R-22ATR-24AT11TEST PROCEDURESPROCEDURELETTER COMPONENT TESTB HIGH VOLTAGE TRANSFORMER TESTWARNING: High voltage and large currents are present at the

Page 6 - OPERATION SEQUENCE

R-22ATR-24AT123. CARRY OUT 4R CHECKS.CAUTION: IF THE temperature fuse INDICATES AN OPEN CIRCUIT AT ROOM TEMPERATURE,REPLACE temperature fuse.I THERMIS

Page 7 - C2: H.V. CAPACITOR

R-22ATR-24AT13TEST PROCEDURESPROCEDURELETTER COMPONENT TESTIf the meter does not indicate above resistance, replace the thermistor.3. CARRY OUT 4R CHE

Page 8

R-22ATR-24AT14P PROCEDURES TO BE TAKEN WHEN THE FUSE ON THE PRINTED WIRING BOARD(PWB) ISOPENTEST PROCEDURESPROCEDURELETTER COMPONENT TESTf) A certain

Page 9 - TROUBLESHOOTING GUIDE

R-22ATR-24AT15TEST PROCEDURESPROCEDURELETTER COMPONENT TESTSTEPS OCCURRENCE CAUSE OR CORRECTION1 The rated AC voltage is not present at Check supply v

Page 10 - DEFECTIVE PARTS

R-22ATR-24AT162. Key UnitThe key unit is composed of a matrix circuit in whichwhen a key it touched, one of signals P33 - P34generated by the LSI, is

Page 11

R-22ATR-24AT17Pin No. Signal I/O DescriptionDESCRIPTION OF LSILSI(IXA222DR)The I/O signal of the LSI(IXA222DR) is detailed in the following table.1 VC

Page 12 - ± 15 % of the rated output

R-22ATR-24ATREMEMBER TO CHECK 3D1) Disconnect the supply.2) Door opened, and wedged open.3) Discharge high two voltage capacitors.WARNING: AGAINST THE

Page 13 - HIGH VOLTAGE RECTIFIER

R-22ATR-24AT1819 P47 OUT Signal to sound buzzer.This signal is to control the 2.5kHzcontinuous signal.A: Switch touch sound.B: Guidance sound.C: Compl

Page 14 - NC; Normally close terminal

R-22ATR-24AT19Pin No. Signal I/O Description41-46 P17-P12 OUT Segment data signal.Signal similar to P23..47-48 P11-P10 OUT Digit selection signal.The

Page 15 - NOISE FILTER

R-22ATR-24AT202-2 Memory IC (I-2)CAT24WC16PI is a 4K-bit, serial memory, enabling CMOS to be erased/written electrically. This memory is constructedwi

Page 16

R-22ATR-24AT21touch control panel with a jumper, which brings aboutan operational state that is equivalent to the oven doorbeing closed. As for the se

Page 17

R-22ATR-24AT222) How to enter the memory informationExample : Suppose cooking time 5 sec. and output power100% are entered into the memory pad 1.PAD O

Page 18 - TOUCH CONTROL PANEL ASSEMBLY

R-22ATR-24AT23PRECAUTIONS FOR USING LEAD-FREE SOLDER1. Employing lead-free solderThe "Main PWB" of this model employs lead-free solder. This

Page 19 - DESCRIPTION OF LSI

R-22ATR-24AT241. Disconnect the oven from power supply.2. Make sure that a definite “click” can be heard when themicrowave oven door is unlatched. (Ho

Page 20 - 20 msec

R-22ATR-24AT255. Pull out the wire lead(s) of high voltage transformer(s)from the tube.6. Disconnect wire lead(s) of high voltage transformer(s)from h

Page 21 - 3,(Min) 7V

R-22ATR-24AT26CAUTION:1. DISCHARGE THE TWO HIGH VOLTAGE CAPACI-TORS BEFORE TOUCHING ANY OVEN COMPO-NENTS OR WIRING.2. DO NOT REPLACE ONLY THE HIGH VOL

Page 22 - 2-2 Memory IC (I-2)

R-22ATR-24AT27CONTROL PANEL ASSEMBLY REMOVALThe complete control panel should be removed for re-placement of components. To remove the control panel,p

Page 23

R-22ATR-24AT1SERVICE MANUALCOMMERCIALMICROWAVE OVENR-22AT/ R-24ATGENERAL IMPORTANT INFORMATIONThis Manual has been prepared to provide Sharp Corp. Ser

Page 24 - PROCEDURE FOR ENTERING TO I-2

R-22ATR-24AT28Figure C-4. Power supply cord replacement1. CARRY OUT 3D CHECKS.2. Remove the control panel from the oven cavity refer-ring to “CONTROL

Page 25 - Sn-Ag-Cu

R-22ATR-24AT29cavity face plate is to be less than 1.0mm.3. The door is positioned with its face depressed towardthe cavity face plate.4. Re-install o

Page 26 - WARNING FOR WIRING

R-22ATR-24AT30SERVICE INFORMATIONIMPORTANT: When the magnetron MG1 and/or MG2 is replacing, the relays (RY3 and RY4) on control unit mustbe replaced a

Page 27 - ASSEMBLY REMOVAL

R-22ATR-24AT31MICROWAVE MEASUREMENTAfter any repair, the microwave oven must be checked formicrowave leakage to ensure continued safe operation.BS EN

Page 28

R-22ATR-24AT32SCHEMATICNOTE: CONDITION OF OVEN1. POWER SUPPLY CONNECTED AND/OR 1MINUTEAFTER DOOR CLOSED OR COOK OFF.2. . APPEAR ON

Page 29 - POWER SUPPLY CORD REPLACEMENT

R-22ATR-24AT33SCHEMATICNOTE: CONDITION OF OVEN1. DOOR CLOSED.2. MANUAL REPEAT KEY TOUCHED.3. COOKING TIME PROGREMMED.4. START PAD TOUCHED.Figure O-3 O

Page 30

R-22ATR-24AT34Figure S-1. Pictrorial Diagram1ABCDEFGHABCDEFGH23456123456BRNNOISE FILTERBLUNLSW5 : STOP SWITCHTOUCH CONTROL PANELCN-C3 6 GR

Page 31 - DOOR DISASSEMBLY

R-22ATR-24AT351ABCDEFGHABCDEFGH23456123456Figure S-2. Control Panel Circuit4744464849505152535455565758596061626364P45P44P43P42INT1INT0RESETP71P70XINX

Page 32 - SERVICE INFORMATION

R-22ATR-24AT361ABCDEFGHABCDEFGH23456123456Figure S-3. Printed Wiring BoardBLACKRED2.5AFUSE

Page 33 - MICROWAVE MEASUREMENT

R-22ATR-24AT37PARTS LISTNote: The parts marked "∆" may cause undue microwave exposure.The parts marked "*" are used in voltage mor

Page 34 - 230 - 240V~50Hz

R-22ATR-24AT2GENERAL INFORMATIONWARNINGTHIS APPLIANCE MUST BE EARTHEDIMPORTANTTHE WIRES IN THIS MAINS LEAD ARE COLOURED IN ACCORDANCE WITH THE FOLLOWI

Page 35

R-22ATR-24AT38∆∆∆REF. NO. PART NO. DESCRIPTION Q'TY CODEF1 QFS-IA001KKZZ Fuse 2.5A 50V 1 ADI- 1 RH-IXA222DRZZ LSI 1 AUI- 2 RH-IXA298DRZZ EEPROM

Page 36 - HIGH VOLTAGE COMPONENTS

R-22ATR-24AT39REF. NO. PART NO. DESCRIPTION Q'TY CODE4-24 MHNG-A215WRM0 Upper oven hinge 1 AG4-25 PCUSUA413WRP0 Cushion 1 AG4-26 PCUSUA415WRP0 Cu

Page 37 - IXA222DR

R-22ATR-24AT40HOW TO ORDER REPLACEMENT PARTSTo have your order filled prompty and correctly, please furnish the following information.1. MODEL NUMBER

Page 38

R-22ATR-24AT41OVEN AND CABINET PARTS1ABCDEFGHABCDEFGH234561234567-27-27-67-67-64-202-37-217-67-37-67-44-397-197-187-67-67-67-5A1BA22-46-72-4-22-4-12-2

Page 39 - PARTS LIST

R-22ATR-24AT42'05SHARP CORP. (1S0.0e_E)CONTROL PANEL PARTSMISCELLANEOUSDOOR PARTS1ABCDEFGHABCDEFGH23456123456Actual wire harness may be different

Page 40

R-22ATR-24AT3APPEARANCE VIEWOVEN1. Control panel2. Hole for safety door latches3. Ceramic floor4. Splash cover5. Oven light6. Air intake filter7. Air

Page 41

R-22ATR-24AT4OPERATION SEQUENCEto negative voltage of approximately 4000 volts D.C..3. The 2450 MHz microwave energy produced in themagnetron generate

Page 42 - PACKING AND ACCESSORIES

R-22ATR-24AT5NOTE: The ON/OFF time ratio does not exactly corre-spond to the percentage of microwave power,because approx. 3 seconds are needed for he

Page 43 - OVEN AND CABINET PARTS

R-22ATR-24AT6DOOR OPEN MECHANISM1. The door release lever is pulled.2. The upper latch head is lifted up by the linked doorrelease lever.3. The head l

Page 44 - DOOR PARTS

R-22ATR-24AT7EXHAUST OVEN THERMISTOR TH3The thermistor is a negative temperature coefficient type.The temperature in the exhaust duct is detected thro

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