Sharp PGC30XU Service Manual

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PG-C30XU
SERVICE MANUAL
S99O4XG-NV5XB
In the interests of user-safety (Required by safety regulations in some countries) the set should be restored
to its original condition and only parts identical to those specified should be used.
MODEL
PG-C30XU
CONTENTS
SPECIFICATIONS.............................................2
IMPORTANT SERVICE SAFETY NOTES.........3
NOTE TO SERVICE PERSONNEL...................4
OPERATION MANUAL......................................7
REMOVING OF MAJOR PARTS.....................13
RESETTING THE TOTAL LAMP TIMER.........18
THE OPTICAL UNIT OUTLINE........................19
CONVERGENCE AND
FOCUS ADJUSTMENT..................................20
ELECTRICAL ADJUSTMENT..........................25
ADJUSTING THE PC BOARD.........................30
TROUBLE SHOOTING TABLE........................31
CHASSIS LAYOUT..........................................46
Page Page
BLOCK DIAGRAM...........................................48
OVERALL WIRING DIAGRAM........................50
DESCRIPTION OF SCHEMATIC DIAGRAM...52
WAVEFORMS..................................................53
SCHEMATIC DIAGRAM..................................54
PRINTED WIRING BOARD ASSEMBLIES.....96
PARTS LIST
Ë
ELECTRICAL PARTS................................104
Ë
CABINET AND MECHANICAL PARTS......124
Ë
ACCESSORIES PARTS............................130
Ë
PACKING PARTS.......................................130
PACKING OF THE SET.................................131
SHARP CORPORATION
This document has been published to be used for
after sales service only.
The contents are subject to change without notice.
LCD PROJECTOR
FINAL PDF
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Summary of Contents

Page 1 - PG-C30XU

1PG-C30XUSERVICE MANUALS99O4XG-NV5XBIn the interests of user-safety (Required by safety regulations in some countries) the set should be restoredto it

Page 2 - Specifications

10PG-C30XUUse as a Wireless MouseBe sure the supplied remote mouse receiver isconnected to your computer.(Slide the MOUSE/ADJUSTMENT switch onthe remo

Page 3 - AVIS POUR LA SECURITE

Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code124PG-C30XUC8646 9DK001-42094 J 0.1 25V Ceramic ACC8647 9DK001-42096 J 0.01 5

Page 4 - PERSONNEL

Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code125PG-C30XUR8253 9DK001-50159 J 22 1/16W Chip1608 AAR8254 9DK001-50159 J 22 1

Page 5 - Remplacement de la lampe

Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code126PG-C30XUCABINET AND MECHANICAL PARTS1 Not Available– Top Cabinet Ass’y —

Page 6 - PRECAUTION

Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code127PG-C30XU654321AB CDEFGHCABINET AND MECHANICAL PARTS10AHJ12D6334333E18EAEBE

Page 7 - Location of Controls

Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code128PG-C30XUOPTICS MECHANISM PARTS6 CCHSK0075CE41 J Optics Macha. Ass’y FX6-1

Page 8 - Remote Control

Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code129PG-C30XU654321AB CDEFGHOPTICS MECHANISM PARTS6-116-536-366-486-126-136-576

Page 9 - Projector control

Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code130PG-C30XUPOWER/BALLAST UNIT PARTS12 Not Available– Power/Ballast Unit As

Page 10 - Use as a Wireless Mouse

Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code131PG-C30XU654321AB CDEFGHPOWER/BALLAST PARTS1212-212-1112-512-312-712-1 12-4

Page 11 - Connection Pin Assignments

Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code132PG-C30XUSUPPLIED ACCESSORIESPFiLD0076CEZZ J Extra Air Filter AEå QACCU5013

Page 12 - Dimensions

11PG-C30XUConnection Pin AssignmentsAnalog Computer 1 and 2 Signal Input Ports: 15-pin mini D-sub female connectorComputer InputComponent InputAnalog1

Page 13 - REMOVING OF MAJOR PARTS

12PG-C30XUDimensionsTop ViewSide ViewFront ViewBottom View10 5/16 (262)2 13/32 (61)5 19/32 (142)9 11/32 (237.5)1 5/16 (33.5)12 13/64 (310)5 9/32 (134)

Page 14 - Rear cabinet

13PG-C30XUREMOVING OF MAJOR PARTS1. Removing the Intake cover and lamp unit1-1. Detach the Intake cover.1-2. Loosen the lamp cover screw and draw out

Page 15 - 3. Removing the PWB units

14PG-C30XU2. Removing the top and rear cabinets2-1. Remove the four rear cabinet lock screws.2-2. Remove the four terminal board lock screws off the r

Page 16

15PG-C30XU3. Removing the PWB units3-1. Disconnect the connectors from the output unit.3-2. Remove the four PC I/F unit lock screws, and take out the

Page 17 - Power/Ballast Unit Ass'y

16PG-C30XU4. Removing the optical mechanism unit4-1. Remove the six optical mechanism unit lock screws. Lift the unit off the position.4-2. Remove the

Page 18 - Resetting procedure

17PG-C30XU5. Removing the Power/Ballast unit assembly5-1. Remove the Power/Ballast unit assembly lock screw.5-2. Remove the (FG) lead lock screw.5-3.

Page 19 - THE OPTICAL UNIT OUTLINE

18PG-C30XURESETTING THE TOTAL LAMP TIMERWhen the lamp has been replaced, reset the total lamp timer in the following steps.Resetting procedure1. While

Page 20

19PG-C30XUTHE OPTICAL UNIT OUTLINELayout of the optical systemNote: Layout for positioning the optical system.B-LCDG-LCDGREENBLUEBLUEREDR-LCDAR coatin

Page 21 - TOP VIEW SIDE VIEW

2PG-C30XUSpecifications× × × ×ΩΩΩΩΩΩII×× × ×× × × ××

Page 22

20PG-C30XUCONVERGENCE AND FOCUS ADJUSTMENT» Start the convergence and focus adjustments with the top panel removed but the poweron. Use the remote con

Page 23 - Replacing the LCD panels

21PG-C30XU4. With the G-LCD panel's screen center as refernce, adjust the R-LCD and B-LCD panels.5. Finally tighten up the convergence lock screw

Page 24 - M1 adjust lever

22PG-C30XUConvergence and Focus Adjustments at a GlanceAdjustment directionsX direction LCD right and leftConvergence Y direction LCD top and bottomθZ

Page 25 - ELECTRICAL ADJUSTMENT

23PG-C30XUReplacing the LCD panelsDetach the top panel and the optical mechanism unit in advance.(1) Remove the four prism holder lock screws. Detach

Page 26

24PG-C30XUAdjusting the optical axis of the mirrors (M1, M5 and M4/M6)The optical axis must be readjusted if an eclipse happens with the R. G or B mir

Page 27

25PG-C30XUELECTRICAL ADJUSTMENTHook up a signal generator, or a DOSV or Mac personal computer to the projector in order to feed thesignals specified i

Page 28 - 100% White Red

26PG-C30XUNo. Adjusting point Adjusting conditions Adjusting procedure8 P SIGNAL 1. Connect the oscilloscope toTP1701 for red. TP1702 for green

Page 29

27PG-C30XUNo. Adjusting point Adjusting conditions Adjusting procedure11 RGB counter-voltageadjustment1. Feed the black-and-red(25%) stripe signal (XG

Page 30 - Remote controller

28PG-C30XUNo. Adjusting point Adjusting conditions Adjusting procedure17 Video AGC 1.Feed the split color bar signal.Group : VIDEO 1Subject : AGC» Usi

Page 31

29PG-C30XUNo. Adjusting point Adjusting conditions Adjusting procedure23 Video whitebalance1. Feed the NTSC mono-scope pattern signalGroup : VIDEO 2Su

Page 32 - Servicing precautions

3PG-C30XUIMPORTANT SERVICE SAFETY NOTESËService work should be performed only by qualified service technicians who are thoroughlyfamiliar with all saf

Page 33 - Checking the PWB performance

30PG-C30XUNo. Adjusting point Adjusting conditions Adjusting procedure30 RGBperformancecheck1. Receive the RGB signal. » In the process mode and selec

Page 34 - (Continued)

31PG-C30XUADJUSTING THE PC BOARD (CPCi-0047CE01. PC I/F Unit)1. Setting the oscilloscopeSet the range to DC 1 V/div and 5µs/div.2. Connecting the PC i

Page 35 - (RGB signal output)

32PG-C30XUServicing precautions(1) If the convergence gets out of spec in servicing the set, call the process mode and select the followinggroup and s

Page 36

33PG-C30XUTROUBLE SHOOTING TABLEChecking the PWB performanceRGB input in troubleFeed test pattern signal from PC.YesNoUse specified cable.Is specified

Page 37

34PG-C30XUTROUBLE SHOOTING TABLE (Continued)Checking the video unit circuit YesNoCheck the IC6001 selector switch, terminal voltage and input circu

Page 38

35PG-C30XUTROUBLE SHOOTING TABLE (Continued)Checking IC801 (RGB signal output circuit)YesNoCheck the data transfer and other performance at pins (17)

Page 39 - Checkig the Power Unit

36PG-C30XUTROUBLE SHOOTING TABLE (Continued)Checking IC806 (3-D noise reduction circuit)and its peripheral circuitsYesNoCheck the buffer circuit of Q8

Page 40

37PG-C30XUTROUBLE SHOOTING TABLE (Continued)No or unusual Y signalYesNoGo back to the signal processing block.NoCheck IC801 and its peripheral circuit

Page 41 - Lamp fails to light-up

38PG-C30XUTROUBLE SHOOTING TABLE (Continued)YesChecking the output PWB unitAre there signal inputs at SC1404, SC1405, SC1501 and SC1502? Are voltages

Page 42

39PG-C30XUTROUBLE SHOOTING TABLE (Continued)No audio outputYesNoCheck the input, the switching circuit of IC3303 and IC3304, and their peripheral circ

Page 43

4PG-C30XUNOTE POUR LE PERSONNELD’ENTRETIEN PRECAUTION POUR LES RADIATIONS UVLa source de lumière, la lampe métal halide, dans leprojecteur LCD émet de

Page 44

40PG-C30XUTROUBLE SHOOTING TABLE (Continued)Power onYesNoIs the right input selected?Select the right input with remote control.YesNoAre the PC, video

Page 45

41PG-C30XUTROUBLE SHOOTING TABLE (Continued)Lamp fails to light-upYesYesNoNoNoNoNoNoYesYesYesYesTurn on the power switch. Is discharging sound heard f

Page 46

42PG-C30XUTROUBLE SHOOTING TABLE FOR PC I/F UNIT-1Checking the clock circuit and its peripheral circuitsYesYesYesYesYesNoIs X8001 (6MHz) oscillating?X

Page 47 - Checking the remote control

43PG-C30XUTROUBLE SHOOTING TABLE FOR PC I/F UNIT-2Checking the PLL circuit and its peripheral circuitsYesNoAre there signals at pin(111) of IC8606 and

Page 48 - CHASSIS LAYOUT

44PG-C30XUTROUBLE SHOOTING TABLE FOR PC I/F UNIT-3YesYesNo NoIs there signal at pin (139) of IC8606?Is there signal at pin (139) of IC8606?output PWB

Page 49 - BLOCK DIAGRAM

45PG-C30XUTROUBLE SHOOTING TABLE FOR PC I/F UNIT-4CYesYesNo NoCYesYesNo NoYesYesYesYesNo NoIs there signal at TL613?NoAre there signals at pins (10) t

Page 50 - OVERALL WIRING DIAGRAM

46PG-C30XUTROUBLE SHOOTING TABLE FOR PC I/F UNIT-5YesYesNo NoYesNo NoYesYesYesYesYesNo NoIs there signal at TL614?NoNoNoIC8029 or its peripheral circu

Page 51 - IMPORTANT SAFETY NOTICE:

47PG-C30XUTROUBLE SHOOTING TABLE FOR PC I/F UNIT-6Checking the OSD circuit and its peripheral circuitsYesDisplay OSD on the screen.YesNoAre there sign

Page 52 - WAVEFORMS

49PG-C30XU48121110987654321ABCDEFGHCHASSIS LAYOUTOUTPUT UNITDUNTKA215FE01S-OUT/REG UNITDUNTKA214DE01POWER UNITRDENC0311CEZZBALLAST UNITRDENC0313CEZZPC

Page 53 - SIGNAL UNIT-1/2

51PG-C30XU50121110987654321ABCDEFGHBLOCK DIAGRAM

Page 54 - SIGNAL UNIT-2/2

5PG-C30XULampReflectorComme de petites quantités de radiation UV sontémises par une ouverture entre le couvercle du con-duit et le botier de la lampe,

Page 55 - PC TERMINAL UNIT

53PG-C30XU52121110987654321ABCDEFGHOVERALL WIRING DIAGRAM

Page 56 - SOUND OUT/REGULATOR UNIT

5487109654321AB CDEFGHPG-C30XUDESCRIPTION OFSCHEMATIC DIAGRAMVOLTAGE MEASUREMENT CONDITION:1. Voltages at test points are measured at thesupply voltag

Page 57 - OUTPUT UNIT-1/6

551716 1918151413121110PG-C30XUWAVEFORMSe Q6003 Emitter(CHROMA signal)H : 10µsec/divV : 0.2V/div5 SC1301 7-pin(BP SIG5)H : 10µsec/divV : 2V/div1 SC110

Page 58 - OUTPUT UNIT-2/6

57PG-C30XU56121110987654321ABCDEFGHË SIGNAL UNIT-1/2

Page 59 - OUTPUT UNIT-3/6

59PG-C30XU58121110987654321ABCDEFGHË SIGNAL UNIT-2/2

Page 60 - OUTPUT UNIT-4/6

61PG-C30XU60121110987654321ABCDEFGHË PC TERMINAL UNIT

Page 61 - OUTPUT UNIT-5/6

63PG-C30XU62121110987654321ABCDEFGHË SOUND OUT/REGULATOR UNIT

Page 62 - OUTPUT UNIT-6/6

65PG-C30XU64121110987654321ABCDEFGHË OUTPUT UNIT-1/6

Page 63 - VIDEO UNIT

67PG-C30XU66121110987654321ABCDEFGHË OUTPUT UNIT-2/6

Page 64 - POWER and INLET UNIT

69PG-C30XU68121110987654321ABCDEFGHË OUTPUT UNIT-3/6

Page 65 - PC I/F UNIT-1/9

6PG-C30XUWARNING: High brightness light source. Do not stare into the beam of light, or view directly. Be especiallycareful that children do not stare

Page 66 - PC I/F UNIT-2/9

71PG-C30XU70121110987654321ABCDEFGHË OUTPUT UNIT-4/6

Page 67 - PC I/F UNIT-3/9

73PG-C30XU72121110987654321ABCDEFGHË OUTPUT UNIT-5/6

Page 68 - PC I/F UNIT-4/9

75PG-C30XU74121110987654321ABCDEFGHË OUTPUT UNIT-6/6

Page 69 - PC I/F UNIT-5/9

77PG-C30XU76121110987654321ABCDEFGHË VIDEO UNIT

Page 70 - PC I/F UNIT-6/9

79PG-C30XU78121110987654321ABCDEFGHË POWER and INLET UNIT(POWER)(INLET)

Page 71 - PC I/F UNIT-7/9

81PG-C30XU80121110987654321ABCDEFGHË PC I/F UNIT-1/9

Page 72 - PC I/F UNIT-8/9

83PG-C30XU82121110987654321ABCDEFGHË PC I/F UNIT-2/9

Page 73 - PC I/F UNIT-9/9

85PG-C30XU84121110987654321ABCDEFGHË PC I/F UNIT-3/9

Page 74 - Video Unit (Wiring Side)

87PG-C30XU86121110987654321ABCDEFGHË PC I/F UNIT-4/9

Page 75 - Video Unit (Component Side)

89PG-C30XU88121110987654321ABCDEFGHË PC I/F UNIT-5/9

Page 76 - Output Unit (Wiring Side)

7PG-C30XULocation of ControlsProjectorFoot releaseVOLUME buttons (+/–)MENU buttonENTER buttonUNDO buttonGAMMA buttonRESIZE buttonAUTO SYNC buttonMUTE

Page 77 - Output Unit (Component Side)

91PG-C30XU90121110987654321ABCDEFGHË PC I/F UNIT-6/9

Page 78 - PC I/F Unit (Component Side)

93PG-C30XU92121110987654321ABCDEFGHË PC I/F UNIT-7/9

Page 79

95PG-C30XU94121110987654321ABCDEFGHË PC I/F UNIT-8/9

Page 80 - Power Unit (Component Side)

97PG-C30XU96121110987654321ABCDEFGHË PC I/F UNIT-9/9

Page 81 - Inlet Unit (Component Side)

98PG-C30XU654321AB CDEFGHPRINTED WIRING BOARD ASSEMBLIESSignal Unit (Wiring Side)PC Terminal Unit (Wiring Side)Video Unit (Wiring Side)

Page 82 - PARTS LIST

99PG-C30XU654321AB CDEFGHSignal Unit (Component Side)PC Terminal Unit (Component Side)Video Unit (Component Side)

Page 83 - DUNTKA211DE01

100PG-C30XU654321AB CDEFGHOutput Unit (Wiring Side)

Page 84

101PG-C30XU654321AB CDEFGHOutput Unit (Component Side)

Page 85 - DUNTKA212DE01

102PG-C30XU654321AB CDEFGHPC I/F Unit (Wiring Side)PC I/F Unit (Component Side)

Page 86

103PG-C30XU654321AB CDEFGHSound Out/Regulator Unit (Wiring Side)Sound Out/Regulator Unit (Component Side)

Page 87 - DUNTKA214DE01

8PG-C30XUOperating the Wireless Mouse Remote ControlFront View Rear ViewInserting the batteriesPress in on the arrowmark and slide in thedirection of

Page 88 - DUNTKA215FE01

104PG-C30XU654321AB CDEFGHPower Unit (Wiring Side)Power Unit (Component Side)

Page 89 - [MLFT···Multi Layer Film Tip]

105PG-C30XU654321AB CDEFGHInlet Unit (Wiring Side)Inlet Unit (Component Side)

Page 90

Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code106PG-C30XUPARTS LISTPARTS REPLACEMENTParts marked with "å" are imp

Page 91

Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code107PG-C30XUC437 VCKYCY1CF104Z J 0.1 16V Ceramic AAC441 VCKYCY1HF103Z J 0.01 5

Page 92

Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code108PG-C30XURESISTORSR409 VRS-TV1JD4R7J J 4.7 1/16W Metal Oxide AAR410 VRS-CY1

Page 93

Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code109PG-C30XUR952 VRS-TX2HF6R8J J 6.8 1/2W Metal Oxide AAR953 VRS-CY1JF101J J 1

Page 94

Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code110PG-C30XUC3029 VCEAPF0JW476M J 47 6.3V Electrolytic ABC3030 VCKYCY1HB103K J

Page 95

Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code111PG-C30XUR3312 VRS-CY1JF105J J 1.0M 1/16W Metal Oxide AAR3319 VRS-CY1JF101J

Page 96 - DUNTK9769DE20

Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code112PG-C30XUR7311 VRS-CY1JF103J J 10k 1/16W Metal Oxide AAR7312 VRS-TX2HF8R2J

Page 97 - RDENC0311CEZZ

Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code113PG-C30XUQ1310 VS2SC2411KR-1 J 2SC2411KR ACQ1311 VS2SC2411KR-1 J 2SC2411KR

Page 98

9PG-C30XUMOUSEADJ.MOUSE/ADJUSTMENT switch(Remote control)MOUSEADJ.Remote controlUsing the Remote Control as a Wireless MouseRemote Control/Mouse Recei

Page 99

Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code114PG-C30XUC1215 RC-KZ0416CEZZ J 10 25V Ceramic AEC1216 VCCCCY1HH220J J 22p 5

Page 100 - CPCi-0047CE01

Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code115PG-C30XUC5058 VCEAPF0JW107M J 100 6.3V Electrolytic ACC5063 VCEAPF1CW107M

Page 101

Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code116PG-C30XUR1242 VRS-CY1JF101J J 100 1/16W Metal Oxide AAR1243 VRS-CY1JF000J

Page 102 - CABINET AND MECHANICAL PARTS

Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code117PG-C30XUR1480 VRS-CY1JF101J J 100 1/16W Metal Oxide AAR1483 VRS-CY1JF122J

Page 103

Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code118PG-C30XUR1783 VRS-CY1JF100J J 10 1/16W Metal Oxide AAR1784 VRS-CY1JF100J J

Page 104 - OPTICS MECHANISM PARTS

Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code119PG-C30XUR5538 VRS-CY1JF102J J 1.0k 1/16W Metal Oxide AAR5539 VRS-CY1JF103J

Page 105

Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code120PG-C30XUDUNTK9769DE20VIDEO UNITINTEGRATED CIRCUITSIC6001 VHiNJM2245M-1 J N

Page 106 - Not Available

Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code121PG-C30XURUNTK0677CEZZINLET UNITPACKAGED CIRCUITå TNR761 9FJ0F20001280 J EN

Page 107 - POWER/BALLAST PARTS

Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code122PG-C30XUR731 9FJ0R91201005 J 10 1/10W Chip ABR732 9FJ0R32001005 J 15M 1W M

Page 108 - PACKING PARTS

Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code123PG-C30XUFL8056 9DK001-82026 J Filter, STS104B AGFL8057 9DK001-82026 J Filt

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