Sharp R-305HK Service Manual

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R-305HK
R-305HW
In the interest of user-safety the oven should be restored to its original
condition and only parts identical to those specified should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens con-
tain circuitry capable of producing very high voltage and
current, contact with following parts may result in a severe,
possibly fatal, electrical shock. (High Voltage Capacitor, High
Voltage Power Transformer, Magnetron, High Voltage Recti-
fier Assembly, High Voltage Harness etc..)
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ...................INSIDE FRONT COVER
BEFORE SERVICING ......................................................................................................INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL................................................................................................................ 1
MICROWAVE MEASUREMENT PROCEDURE ................................................................................................... 2
FOREWORD AND WARNING............................................................................................................................... 3
PRODUCT SPECIFICATIONS .............................................................................................................................. 4
GENERAL INFORMATION................................................................................................................................... 4
OPERATION .......................................................................................................................................................... 6
TROUBLESHOOTING GUIDE .............................................................................................................................. 9
TEST PROCEDURE ............................................................................................................................................ 10
TOUCH CONTROL PANEL ................................................................................................................................. 17
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ................................................................ 22
PICTORIAL DIAGRAM ........................................................................................................................................28
CONTROL UNIT CIRCUIT ..................................................................................................................................29
PRINTED WIRING BOARD .................................................................................................................................30
PARTS LIST ........................................................................................................................................................31
PACKING AND ACCESSORIES .........................................................................................................................32
S2305R305HPW/
R-305HK
R-305HW
MICROWAVE OVEN
MODELS
SERVICE MANUAL
SHARP CORPORATION
This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
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Summary of Contents

Page 1 - SERVICE MANUAL

R-305HKR-305HWIn the interest of user-safety the oven should be restored to its originalcondition and only parts identical to those specified should b

Page 2 - BEFORE SERVICING

8R-305HKR-305HWDESCRIPTION AND FUNCTION OF COMPONENTSDOOR OPEN MECHANISMThe door is opened by pushing the open button on thecontrol panel, refer to th

Page 3 - WARNING TO SERVICE PERSONNEL

9R-305HKR-305HWTROUBLESHOOTING GUIDENever touch any part in the circuit with your hand or an uninsulated tool while the power supply is connected.When

Page 4

10R-305HKR-305HWA MAGNETRON ASSEMBLY TESTHome fuse or circuit breaker blowswhen power cord is plugged into wallreceptacleC/T fuse blows when power cor

Page 5 - SERVICE MANUAL

11R-305HKR-305HWB POWER TRANSFORMER TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door and block it open.3. Discharg

Page 6 - GENERAL INFORMATION

12R-305HKR-305HWTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door and block

Page 7 - OVEN DIAGRAM

13R-305HKR-305HWTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door and block

Page 8 - OPERATION

14R-305HKR-305HWTEST PROCEDURESPROCEDURELETTERCOMPONENT TESTespecially the cooling fa air guide.CAUTION: IF THE C/T FUSE INDICATES AN OPEN CIRCUIT AT

Page 9 - MONITOR

15R-305HKR-305HW2) Open the door and block it open.3) Discharge high voltage capacitor.4) Reconnect all leads removed from components during testing.5

Page 10

16R-305HKR-305HWWARNING : The oven should be fully assembled before following procedure.(1) Place one cup of water in the center of the turntable tray

Page 11 - TROUBLESHOOTING GUIDE

17R-305HKR-305HWTEST PROCEDURESPROCEDURELETTERCOMPONENT TESTSTEPS OCCURRENCE CAUSE OR CORRECTIONThe rated AC voltage is not present between1 the norma

Page 12 - TEST PROCEDURES

R-305HKR-305HWPRECAUTIONS TO BE OBSERVED BEFORE ANDDURING SERVICING TO AVOID POSSIBLEEXPOSURE TO EXCESSIVE MICROWAVEENERGY(a) Do not operate or allow

Page 13

18R-305HKR-305HWDESCRIPTION OF LSILSIThe I/O signal of the LSI is detailed in the following table.Pin No. Signal I/O Description1 P50 IN Signal coming

Page 14

19R-305HKR-305HW41 P70 OUT Oven lamp, fan motor and turntable motor driving signalTo turn on and off shut off relay (RY1). Thesquare waveform voltage

Page 15

20R-305HKR-305HW1. Precautions for Handling Electronic ComponentsThis unit uses CMOS LSI in the integral part of the circuits.When handling these part

Page 16

21R-305HKR-305HWPRECAUTIONS FOR USING LEAD-FREE SOLDER1. Employing lead-free solderThe "Main PWB" of this model employs lead-free solder. Th

Page 17

22R-305HKR-305HWTo remove the outer case, proceed as follows.1. Disconnect the power supply cord.2. Open the oven door and block it open.3. Remove the

Page 18

23R-305HKR-305HWRemoval1. Disconnect the power supply cord and then removeouter case.2. Open the door and block it open.3. Discharge high voltage capa

Page 19 - TOUCH CONTROL PANEL ASSEMBLY

24R-305HKR-305HW1. Disconnect the power supply cord, and then removeouter case.2. Open the door and block it open.3. Discharge high voltage capacitor.

Page 20 - DESCRIPTION OF LSI

25R-305HKR-305HWSide ViewRear View1. Disconnect the power supply cord.2. Remove turntable and turntable support from ovencavity.3. Lay the oven on it&

Page 21 - During cooking

26R-305HKR-305HWhook, pushing and pulling upper portion of door towardthe oven face. Then check lower portion of the latchhook, pushing and pulling lo

Page 22 - TOUCH CONTROL PANEL SERVICING

27R-305HKR-305HWSealer filmBacking filmAdhesive tape14.Now, latch head and latch spring are free.15.Remove door screen from door frame.16.Now, door sc

Page 23 - Sn-Ag-Cu

1R-305HKR-305HWWARNING TO SERVICE PERSONNELMicrowave ovens contain circuitry capable of pro-ducing very high voltage and current, contact withfollowin

Page 24 - WARNING FOR WIRING

28R-305HKR-305HW645123645123ABCDEFGHABCDEFGHFigure S-1. Pictorial DiagramHIGH VOLTAGECAPACITORH.V. RECTIFIERPOWER SUPPLY CORD 120V 60HzHIGH VOLTAGE CO

Page 25 - POWER TRANSFORMER REMOVAL

29R-305HKR-305HWFigure S-2. Control Unit Circuit645123645123ABCDEFGHABCDEFGHSEG14AIN1AIN0SEG0P20VLC2VLC1VLC0CAPLCAPHP70AI N5P03COM0IC-1AI N2AI N3AI N4

Page 26 - POSITIVE LOCK

30R-305HKR-305HWFigure S-3. Printed Wiring Board of Power Unit645123645123ABCDEFGHABCDEFGH

Page 27 - TURNTABLE MOTOR REMOVAL

31R-305HKR-305HW∆∆∆∆∆******∆*∆*∆∆PARTS LISTNote: The parts marked “∆” may cause undue microwave exposure.The parts marked “*” are used in voltage more

Page 28 - DOOR REPLACEMENT

32R-305HKR-305HWPACKING AND ACCESSORIESDOOR PROTECTION SHEETSPADPA204WRE0TOP PAD ASSEMBLYFPADBA515WRKZPLASTIC BAGSSAKHA034WRE0Not replaceable items.PA

Page 29 - SEALER FILM

33R-305HKR-305HW645123645123ABCDEFGHABCDEFGHOVEN AND CABINET PARTSAA7-107-14-14-54-44-136-57-34-34-92-11-77-31-101-94-107-107-107-84-117-54-177-47-101

Page 30 - HIGH VOLTAGE COMPONENTS

34R-305HKR-305HW2003 SHARP CORP. (2S1.700E) Printed in U.S.ADOOR PARTSCONTROL PANEL PARTSMISCELLANEOUS3-23-13-63-53-43-3Actual wire harness may be di

Page 31 - COOK DEF. START CHECK

2R-305HKR-305HWMICROWAVE MEASUREMENT PROCEDUREA. Requirements:1) Microwave leakage limit (Power density limit): The power density of microwave radiati

Page 32

3R-305HKR-305HWSHARP ELECTRONICS CORPORATIONSHARP PLAZA, MAHWAH,NEW JERSEY 07430-2135SERVICE MANUALMICROWAVE OVENR-305HK/ R-305HWFOREWORDThis Manual h

Page 33 - PARTS LIST

4R-305HKR-305HWITEM DESCRIPTIONPower Requirements 120 Volts / 13.5 Amperes60 HertzSingle phase, 3 wire groundedPower Output 1100 watts (IEC TEST PROCE

Page 34 - Not replaceable items

5R-305HKR-305HWcontact a qualified electrician and have it replaced with a properlygrounded three-pronged wall receptacle or have a grounding adapterp

Page 35 - OVEN AND CABINET PARTS

6R-305HKR-305HWOPERATIONDESCRIPTION OF OPERATING SEQUENCEThe following is a description of component functions duringoven operation.OFF CONDITIONClosi

Page 36 - MISCELLANEOUS

7R-305HKR-305HWFigure O-1. Oven Schematic-Off ConditionSCHEMATICNOTE: CONDITION OF OVEN1. DOOR CLOSED2. CLOCK APPEARS ON DISPLAYSCHEMATICNOTE: CONDITI

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