Sharp R-630DW Service Manual

Browse online or download Service Manual for Microwaves Sharp R-630DW. R-630DK R-630DW R-630DS SERVICE MANUAL User Manual

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R-630DK
R-630DW
R-630DS
In the interest of user-safety the oven should be restored to its original
condition and only parts identical to those specified should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens con-
tain circuitry capable of producing very high voltage and
current, contact with following parts may result in a severe,
possibly fatal, electrical shock. (High Voltage Capacitor, High
Voltage Power Transformer, Magnetron, High Voltage Recti-
fier Assembly, High Voltage Harness etc..)
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ...................INSIDE FRONT COVER
BEFORE SERVICING ......................................................................................................INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL................................................................................................................ 1
MICROWAVE MEASUREMENT PROCEDURE ................................................................................................... 2
FOREWORD AND WARNING ...............................................................................................................................3
PRODUCT SPECIFICATIONS .............................................................................................................................. 4
GENERAL INFORMATION ...................................................................................................................................4
OPERATION ..........................................................................................................................................................6
TROUBLESHOOTING GUIDE ............................................................................................................................ 10
TEST PROCEDURE ............................................................................................................................................ 12
TOUCH CONTROL PANEL .................................................................................................................................20
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ................................................................ 25
PICTORIAL DIAGRAM ........................................................................................................................................32
POWER UNIT CIRCUIT ...................................................................................................................................... 33
CPU UNIT CIRCUIT ............................................................................................................................................ 34
PRINTED WIRING BOARD .................................................................................................................................36
PARTS LIST ........................................................................................................................................................ 37
PACKING AND ACCESSORIES .........................................................................................................................39
S7017R630DPW/
R-630DK
R-630DW
R-630DS
MICROWAVE OVEN
MODELS
SERVICE MANUAL
SHARP CORPORATION
This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
Breakfast
Bar
Sensor CookingMore from your Microwave
Vegetables
Popcorn
Linch on
the Run
Super
Defrost
Compu
Defrost
One Dish
Dinners
Beverage
center
Frozen
Foods
Main
Entrees
Kitchen
Timer/Clock
Sensor
Reheat
Baked
Potatoes
Custom
Help
Power
Level
STOP
Clear
START
Touch on
Minute
PLus
12345
67890
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Summary of Contents

Page 1 - SERVICE MANUAL

R-630DKR-630DWR-630DSIn the interest of user-safety the oven should be restored to its originalcondition and only parts identical to those specified s

Page 2 - BEFORE SERVICING

8R-630DKR-630DWR-630DSFigure O-1. Oven Schematic-Off ConditionSCHEMATICNOTE: CONDITION OF OVEN1. DOOR CLOSED2. CLOCK APPEARS ON DISPLAYSCHEMATICNOTE:

Page 3 - WARNING TO SERVICE PERSONNEL

9R-630DKR-630DWR-630DSDESCRIPTION AND FUNCTION OF COMPONENTSDOOR OPEN MECHANISMThe door is opened by pulling the door. Refer to the FigureD-1.Figure D

Page 4

10R-630DKR-630DWR-630DSTROUBLESHOOTING GUIDENever touch any part in the circuit with your hand or an uninsulated tool while the power supply is connec

Page 5 - SERVICE MANUAL

11R-630DKR-630DWR-630DSHome fuse or circuit breaker blowswhen power cord is plugged into wallreceptacleMonitor fuse blows when power cordis plugged in

Page 6 - GENERAL INFORMATION

12R-630DKR-630DWR-630DSB POWER TRANSFORMER TESTA MAGNETRON ASSEMBLY TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the do

Page 7 - OVEN DIAGRAM

13R-630DKR-630DWR-630DS(HIGH VOLTAGES ARE PRESENT AT THE HIGH VOLTAGE TERMINAL, SO DO NOT ATTEMPT TOMEASURE THE FILAMENT AND HIGH VOLTAGE.)TEST PROCED

Page 8 - OPERATION

14R-630DKR-630DWR-630DSTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door an

Page 9 - MICROWAVE

15R-630DKR-630DWR-630DSTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door an

Page 10

16R-630DKR-630DWR-630DSK RELAY TESTTEST PROCEDURESPROCEDURELETTERCOMPONENT TESTJ KEY UNIT TEST2-1 In connection with pads.a) When touching the pads, a

Page 11

17R-630DKR-630DWR-630DSTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST6. After that procedure, re-connect the power supply cord.7. Remove the outer case

Page 12 - TROUBLESHOOTING GUIDE

R-630DKR-630DWR-630DSPRECAUTIONS TO BE OBSERVED BEFORE ANDDURING SERVICING TO AVOID POSSIBLEEXPOSURE TO EXCESSIVE MICROWAVEENERGY(a) Do not operate or

Page 13 - CONDITION

18R-630DKR-630DWR-630DSTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST6) Reconnect all leads removed from componentsduring testing.7) Re-install the oute

Page 14 - TEST PROCEDURES

19R-630DKR-630DWR-630DSTEST PROCEDURESPROCEDURELETTERCOMPONENT TESTWARNING : The oven should be fully assembled before following procedure.Make sure t

Page 15

20R-630DKR-630DWR-630DSTOUCH CONTROL PANEL ASSEMBLYOUTLINE OF TOUCH CONTROL PANELThe touch control section consists of the following units.(1) Key Uni

Page 16

21R-630DKR-630DWR-630DS1 AN10 IN Signal coming from touch key.When either G10 line on key matrix is touched, a corresponding signal out of P10 - P17wi

Page 17

22R-630DKR-630DWR-630DS23 P24 OUT Oven lamp, fan motor and turntable motor driving signalTo turn on and off shut off relay (RY1). Thesquare waveform v

Page 18

23R-630DKR-630DWR-630DS95-98 AN4-AN7 IN Terminal to change cooking input according to the Model.By using the A/D converter contained in the LSI, DC vo

Page 19

24R-630DKR-630DWR-630DS1. Precautions for Handling Electronic ComponentsThis unit uses CMOS LSI in the integral part of thecircuits. When handling the

Page 20

25R-630DKR-630DWR-630DSTo remove the outer case, proceed as follows.1. Disconnect the power supply cord.2. Open the oven door and block it open.3. To

Page 21

26R-630DKR-630DWR-630DSPOWER TRANSFORMER REMOVALReinstallation1. Rest transformer on the base plate with its primaryterminals toward the left side.2.S

Page 22 - TOUCH CONTROL PANEL ASSEMBLY

27R-630DKR-630DWR-630DSOven lampsocketTerminalWire leadTerminal holeFlat type smallscrew driverMAGNETRON REMOVALRemoval1. Disconnect the power supply

Page 23 - LSI(IXA054DR)

1R-630DKR-630DWR-630DSWARNING TO SERVICE PERSONNELMicrowave ovens contain circuitry capable of pro-ducing very high voltage and current, contact withf

Page 24 - During cooking

28R-630DKR-630DWR-630DS12.Remove the fan motor with the fan motor mounting anglefrom the fan case assembly and the cross flow fan.13.Remove the two (2

Page 25 - Output voltage

29R-630DKR-630DWR-630DS1. Disconnect the power supply cord, and then removeouter case.2. Open the door and block it open.3. To discharge the high volt

Page 26 - TOUCH CONTROL PANEL SERVICING

30R-630DKR-630DWR-630DSSealer filmBacking filmAdhesive tapeNote:The door on a microwave oven is designed to act asan electronic seal preventing the le

Page 27 - WARNING FOR WIRING

31R-630DKR-630DWR-630DSFigure C-10. Routing of wire harnessNOTE: For key sheet1. Before attaching a new key sheet, wipe offremaining adhesive on the d

Page 28 - OVEN CAVITY ASSEMBLY REMOVAL

32R-630DKR-630DWR-630DS645123645123ABCDEFGHABCDEFGHFigure S-1. Pictorial DiagramHIGH VOLTAGECAPACITORHIGH VOLTAGEWIRE BH.V.RECTIFIERPOWER SUPPLY CORD

Page 29 - FAN MOTOR REMOVAL

33R-630DKR-630DWR-630DS645123645123ABCDEFGHABCDEFGHFigure S-2. Power Unit CircuitA 1ACCN-ACN-BCN-CCN-FACC10C 7C 6C 1C 5C 4C 8C 9C 3C 2C12C11A 2NOCOMNO

Page 30 - POSITIVE LOCK

34R-630DKR-630DWR-630DS645123645123ABCDEFGHABCDEFGHFigure S-3. CPU Unit CircuitC10C 5C 7C 1C 8C 4C 9C 6C 2C11C12G 9G 8 G 7 G 6 G 5 G 4 G 3 G 2 G 1G12

Page 31 - DOOR REPLACEMENT

35R-630DKR-630DWR-630DSFigure S-4. Indicator Circuit645123645123ABCDEFGHABCDEFGHVCGNDIC1 P91OSC4VC1VC2VC3VC4VC5CFCECDCCCBCACOM8COM9COM10COM11COM12COM1

Page 32 - INDIVIDUAL DOOR PARTS REMOVAL

36R-630DKR-630DWR-630DS645123645123ABCDEFGHABCDEFGHFigure S-5. Printed Wiring Board of Power Unit31481122111(D9)C50C3C51D1C2ECBQ1JXJYR53CN - BCN - FCN

Page 33 - Ribbon cable

37R-630DKR-630DWR-630DS***∆*∆PARTS LISTNote: The parts marked “∆” may cause undue microwave exposure.The parts marked “*” are used in voltage more tha

Page 34 - Figure S-1. Pictorial Diagram

2R-630DKR-630DWR-630DSMICROWAVE MEASUREMENT PROCEDUREA. Requirements:1) Microwave leakage limit (Power density limit): The power density of microwave

Page 35

38R-630DKR-630DWR-630DS∆∆∆∆∆∆∆*REF. NO. PART NO. DESCRIPTION Q'TY CODE4-10 PPACGA084WRF0 TTM packing 1 AE4-11 LANG-A081WRWZ Separate angle B 1 AD

Page 36 - Figure S-3. CPU Unit Circuit

39R-630DKR-630DWR-630DSPACKING AND ACCESSORIESHOW TO ORDER REPLACEMENT PARTSTo have your order filled promptly and correctly, please furnish the follo

Page 37 - COOK HELP

40R-630DKR-630DWR-630DS645123645123ABCDEFGHABCDEFGH7-37-117-111-27-22-44-264-174-234-244-304-287-51-157-187-146-91-136-84-121-17-37-117-116-74-274-184

Page 38

41R-630DKR-630DWR-630DS645123645123ABCDEFGHABCDEFGHDOOR PARTSMISCELLANEOUSActual wire harness may be different from illustration.(CAPACITOR)5-135-135

Page 39 - PARTS LIST

42R-630DKR-630DWR-630DS2000 SHARP CORP. (7S2.530E) Printed in U.S.ACOPYRIGHT © 2000 BY SHARP CORPORATIONALL RIGHTS RESERVED.No part of this publicatio

Page 40

3R-630DKR-630DWR-630DSSHARP ELECTRONICS CORPORATIONSHARP PLAZA, MAHWAH,NEW JERSEY 07430-2135SERVICE MANUALMICROWAVE OVENR-630DK/ R-630DW/ R-630DSFOREW

Page 41 - Not replaceable items

4R-630DKR-630DWR-630DSITEM DESCRIPTIONPower Requirements 120 Volts / 14 Amperes60 HertzSingle phase, 3 wire groundedPower Output 1100 watts (IEC TEST

Page 42 - OVEN AND CABINET PARTS

5R-630DKR-630DWR-630DSWhere a two-pronged wall-receptacle is encountered, it is the personalresponsibility and obligation of the customer to contact a

Page 43 - MISCELLANEOUS

6R-630DKR-630DWR-630DSOPERATIONDESCRIPTION OF OPERATING SEQUENCEThe following is a description of component functions duringoven operation.OFF CONDITI

Page 44

7R-630DKR-630DWR-630DSAn example of how sensor works: (POTATOES)1. Potates at room temperature. Vapor is emitted veryslowly.2. Heat Potates. Moisture

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