Sharp R-408H Service Manual

Draft Operation and Maintenance Manual for Land Treatment of Petroleum Contaminated Soils for MCB Camp Lejeune, North Carolina Prepared

Table 2.1 lists %he major equipment components pertaining to the Biocell. Component 20-mil HDPE liner Table 2.1 Manufacturer In-Line Plast

ID’7789725884 P.84 69-28-96 s9:24 MCGINNIS FARMS LAWRENCEVILLE I’ . ’ \ ~’ . . .., I” . ,.‘i ,’ . . . ‘. : .’ * E C-., H. S ‘. l . .

/ id I’ 89-28-96 649:25 I MCGINNIS FARMS LAWRENCEVILLE ID=7789725884 T E C H l S P E _. .-- -.. _ P.85 c s .- Falcon” Rotor features &sy

In-Line Plastics, Inc. was established by industry leaders /& provide a full range of polyeth- lne liner systems. In-Line Plastics,

L

IN- /c”-, ,’ INE PLASTICS, INC. - 12247 FM 529 l Houston, Texas 77041 24-Hr. Hotline: l-800-364-7688 l 713-849-5099 Toll-Free Fax: l-800-449-

..- IN- PLASTICS, INC. HERCULINE SPECIFICATIONS Premium Grade Lining Material Herculine linear low density polyethylene is produced from hi

OF--- IN- PLASTICS, INC. Premium Grade Lining Material HERCULINE SPECIFICATIONS Herculine high density polyethylene is produced from pipe g

COUNT WEIGHT TENSILE STRENGTH (Grab Method) TEAR STRENGTH (Tongue Method) MULLEN BURST HERCUSHIELD 30Q DATA SHEET Nominal 10 X 5 tapes/inch 4

Appendix B As-Built Drawings

Table 2.2 shows the Operation and Maintenance Log completed daily. Technical data sheets or manuals for the items listed above are

E I F I G I H I I I J I K I L I U I N I 0 I P I I I -NE E IUNDARY OF LOT 203 .I GENERAL SITE NOTES: 1. GRAVEL ACCESS RAMPS FOR BIOCELL FROM PINE

Lot 203 Biocell Date Table 2.2 - Operation and Maintenance Log MCB Camp Lejeune Operator Soil Loaded (YD) Soil Removed (YD) Manifest No. Nu

Appendix A Technical Data Sheets

installation, Operation and Maintenance Instructions, A. Model 3196 *. .- _: ‘., . .-. . . :: ...:Y. . Model 3196 XL T-X @ 1993 Goulds Pumps,

This manual provides instructions for the Installation, Operation, and Maintenance of the Goulds Model 3196 ANSI Standard Dimension P

Page SECTION . . .-- ,. ._.* . -__c^J_- __-_- --.. -----. .^ . .

DEFINITIONS . . l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 GENERAL PRECAUTIONS . . . . .

PUMP DESCRIPTION ... 9 NAMEPLATE INFORMATlON ... 10 RECEIVING THE PUMP ...

I NAMEPLATE INFORMATION E!!**I !%TA%- 1-1 k CAUTION: AFTER STARTING w t4o~ OPERATE AGAINST aosm VALVE 5 Fig. 1 Every pump has two Goulds namep

TABLE OF CONTENTS 1.0 SYSTEM OPERATIONS ... l-l 1.1 Incoming Material Acceptance Testing ...

RECEIVING THE PUMP I (i Inspect the pump as soon as it is received. Carefully check that everything is in good order. Make notes of damage

SITE/FOUNDATION ... .I3 LEVEL BASEPLATE ... .I4 ALIGNMENT AND ALIGNMENT PROCEDURE ...

I LEVEL’BASEPLATE I_ 1. Place 2 sets of wedges or shims on the foundation, one set on each side of every foundation bolt. The wedges sho

, Id li.. Final Alignment (Hot Alignment) :f@- l After First Run - To obtain correct alignment when both pump and driver are at opera

ANGULAR ALIGNMENT A unit is in angular alignment when indicator A (Angular indicator) does not vary by more that ,002 in. (.05 mm) as

NOTE: Equa/ amounts of shims must be added .F--- to or removed from each driver foot. Otherwise the vertic?l angular alignment will

GROUT BASEPLATE Allow grout to set. 1. Clean areas of baseplate that will contact grout. Do not use oil-based cleaners because grout

SUCTION PIPING L NPSHA must always exceed NPSUR as shown on Goulds performance cunres received with order. (Reference Hydraulic Institute

PREPARATION FOR START-UP ... .21 Checking Rotation ... .21 Check Impeller Clearance ...

COUPLE PUMP AND DRIVER Lock out driver power to prevent accidental rotation and physical injury. 1. Install and lubricate coupling per m

i.0 SYSTEM OPERATIONS The Biocell located at Lot 203 is designed to treat only petroleum contaminated soil ;as defined in N.C.G.S. 1

c. f-- Other methods may be used which make use of multiple gland connections and/or stuffing box connections. Refer to documentation

NOTE: Most packing requires lubrication. Failure to lubricate packing may shorten the life of the packing and pump. Dynamic Seal Opti

Pf?IMI?+3 WITH FWT VALVE AM CUTSIDE SLFPLY DISCHARGE ISCLATION VALVE Fig. 16 RZIHIM WITH FOOT VALVE VIA BY-PASSING AROCM Ma( VALVE zJuf

. . . OPERATION GENERAL CONSIDERATIONS Always vary capacity with regulating valve in the discharge line. NEVER throttle flow from the suc

I ~.M. L!! .._. -. GENERAL COMMENTS ... .27 MAINTENANCE SCHEDULE. ... .27 MAINTENANCE OF BEARIN

/ id. w: 3 Month Inspections ,f@-- l Check shaft alignment and realign if required. l Check foundation and hold-down bolts for tightness.

Mobil DTE 26 300 SSU NOTE: The bearing femperafure usuaiiy rises affer regressing due to an excess suppiy of g?ase. Temperafwee wiii

MAINTENANCE OF SHAFT SEALS I I - MECHANICAL SEALS When mechanical seals are furnished, a manufacturers reference drawing is supplied with th

IMPELLER CLEARANCE SETTING 1 Lo&out driver power to prevent accidental startup and physical injury. A change in pump performance may

FEELER GAUGE METHOD 1. Remove coupling guard. Refer to coupling guard instructions in Appendix II. 2. Loosen jam nuts (4236) on jack bol

The application rate is determined from baseline carbon:nitrogen:phosphorus present in the untreated soil. Total organic carbon concent

TROUBLE SHOOTING Table 7 PROBLEM Troubleshoo%ng Pump PROBABLE CAUSE REMEDY I k that pump and suction No liquid delivered. Wrong direction of ro

REQUIRED TOOLS. ... .35 DISASSEMBLY. ... .35 INSPECTIONS ...

5. Disconnect Coupling. /r”-. 6. Remove coupling guard pump endplate. 7. if oil lubricated, drain oil from bearing frame by removing b

NO775 Blue and s&be shaft for relocating coupling hub during reassembly. I \ 16. Remove coupling hub (Fig. 24). Removal of Impeller

/ .,* i:,: lg. REMOVAL OF SEAL CHAMBER COVER (Mechanical Seal) 1. Remove gland stud nuts (355). 2. Remove seal chamber stud nuts (370

! 196. REMOVAL OF DYNAMIC SEAL... 3. Remove socket head cap screws (266) (Fig. 33). 4. Remove stuffing box cover (184) and gasket (2

=A. DISASSEMBLY OF POWER END - STX, MTX 1. Remove clamp screws (370C). Back off jam nuts (423). Tighten jack screws (3700) evenly,

228. DISASSEMBLY OF POWER END - LTX 1. Remove clamp screws (37OC). Back off jam nuts (423). Tighten jack screws (3700) evenly, this wi

22~. DISASSEMBLY OF THE POWER END - XLT-X, Xl 7 1. Remove bearing frame to frame foot bolts (37OF) and frame foot (241) (Fig. 45). 2

nD. DISASSEMBLY OF POWER END - STX, MlX with Duplex Bearings 1, Remove clamp screws (37OC). Back off jam nuts (423). Tighten jack s

O&M Manual 1-3 0HM/16032

j ZE. DlSASSEM6k.Y OF POWER END - XLT-X, Xl 7 with Duplex Bearings 1. Remove bearing frame to frame foot bolts (37OF) and frame foot

ALL MODELS I 23. DISASSEMBLY OF BEARING FRAME 1. 2. 3. Remove oil fill plug (113A), oil drain plug (408A), sight glass (319), sight oi

I INSPECTIONS The Model 3196 parts must be inspected to the following criteria before they are reassembled to insure the pump will ru

- - I . Shaft and Sleeve 1. Check bearing fits. If any are outside the tolerance in Table 8, replace the shaft (122) (Fig. 64A). 2. C

_* : k I t I ; 1 /L- Dynamic Seal Repeller 1. inspect dynamic seal repeller (262) vanes for damage. Replace if grooved deeper than 1 /16

Bearing Housing 1. Inspect-bearing housing (134) bore according to Table 8. Replace if dimensions exceed Table 8 values. 2. Visually insp

Table 8 3196 Bearing Fits & Tolerances according to ABEC I standard Shaft0.D. Inboard STX MTX in. (mm) in. (mm) 1.3785 1.7722 (35.013) (45

REASSEMBLY Refer to Table 9 for torque values while reassembling pump. Table 9 Bolt Torque Table LOCATION 6’STX CASING BOLTS (370) 8’STX

Table 12 3196 Shaft Runout Tolerances WtiSleeve LessSleeve Sleeve Fit Coupling Fit in. (mm) in. (mm) .OOl (.026) ,001 (.026) .cO2(.051) .OOl (.

3. Install outboard bearing (112A) on shaft (122) (Fig. 75). d NOTE: Regreaseabie bearing has a single shield. The outboard bearing is

1.3 WATER MANAGEMENT Because soil microorganisms inhabit and are only active within thin films of water, the soil water content is ma

Id L,. w ( j , f-. 17. Install jacking bolts (370D) with locking nuts (423) into housing (134). Hand tighten. Fig. 77 LTX NOTE: Make sur

FiQ. 79 9. Coat outside of outboard bearing (112A) and bearing housing (134A) bore with oil. 10. Install bearing housing (134) onto

I: ~ XLT-X, X17 NOTE: Make sure ‘that threads are clean and appiy thread sealant to pipe threads and fittings. 1. Install oil fill plu

8. install inboard bearing (169A) on shaft (122) (fig. 87). NOTE: Regreaseabie bearing has a single e shield. The inboard bearing is i

sm, MTX with Duplex Bearings 1. Install the oil fill plug (113A), oil drain plug (408A), sight window (319),-sight oiler plug (468Jj,

10. Install clamp ring (2536) with bolts (236A). Tighten bolts in a crisscross pattern. Check shaft for free turning. Refer to Table

1 Fig. 96 5. Coat outside of outboard bearing (112A) and bore of bearing housing (734) with oil. 6. Install bearing housing (134) on

12. Co;to;il internal surfaces of bearing frame (228A) 13. Install shaft assembly into frame (228A). Check shaft for free turning (F

6. lnstall frame adapter (108) onto frame assembly. Align bott holes and dowel locations with those on frame (Fig. 105). 7. Install d

2. Check seal chamber cover run-out. Rotate indicator through 360 degrees. If total indicator reading is greater than 0.006 in. (.I3

Table 1.3 - Percent Moisture Data Lot 203 Biocell O&M Manual l-5 OHM/16032

P,--. /_ ,,- !‘. 6. Loosen clamp bolts (37OC), and jacking bolts (3700). Measure gap between impeller (101) and seal chamber/stuffing bo

, 10. Remove Seal chamber cover (184). Fia. 116 11. Install stationary seat into gland (107) per seal manufacturers irxtructions. 12.

Pumps Wii Packing: 1. Install stuffing box cover (184) with nuts (370H). Fig. 121 2. Checkstuffqboxcover&t-ouLRotateindii through 360

6. Check impeller runout. Check vane tip to vane tip. Total indicator reading greater than 0.005 in. (.13 mm) indicates a problem (Fi

ALL MODELS STX, MTX, LTX, XLT-X, X17 I 4. Install casing bolts (370), finger tight. Casing bolts (370) may be coated with anti-galling com

I POST ASSEMBLY CHECKS After completion of these operations check whether it is possible to rotate shaft easily by hand. If all is pro

70 ..iI---,T-h ._ ,. --- 1, .I. -,.- _-,.

Fasteners/Plugs , Material Goulds Pumps Material Code Carbon steel 2210 StainlessSteel 2228 316 Stainless Steel 2229 ASTM A307Gr.B. Frn F5!?3GR

hi CL ,-A&_-, -_- .1 - - ,_..,..._. s, ..,I ^___ ‘.a -^.. a.._ ..^... .._..._ “^-. _ STX 408J \ 40e.M, e, 503 - REOUIREO FOR

,- 4; MTX 113 \ 406H-* ‘36 1A \ \ \o \ >57K 370 4 1.3 4 \ ‘3600 --.. - ._ .- ----. __--._. .- 73 _ _ _ ---

Initial Characterization Baseline soil samples will be collected from the placed lift prior to initiating treatment for each batch, an

kd f! .*_ .--. -.----_-_Ic . ..--. _ .” _-_ ._ .__..,.- _ _,... _. .-,-_-.,- ,~“Aj,, iij- * ‘.., _,_-,..._^_” -...- .-.-. jj^ _

XLT-X I. 113A 19

RECOMMENDED SPARE PARTS ... ,, 77 INTERCHANGEABILITY ... ,78 HOW TO ORDER PARTS 79 APPENDIXl...::

INTERCHANGEABILITY 3196 MODULAR/DMENSIONAL INTERCHANGEABILI~ i%!E &3s8%f4ffi ADAPTER STUFFING BOX IMPELLE!? CASING SIZE/ANSI DESIGNATION MOOEL

EMERGENCY SERVICE t Emergency parts service is available 24 hours/day, 365 days/year . . . Call l-800-446-8537 HOW TO ORDER When ordering p

80

Lubrication Conversion Pumpage Temperature Pumpage Temperature below 35o.F (177%) above 35O’F (177%) NLGI Consistency 2 3 Mobil Mobilux EP2

,~Conversion from Flood Oil to Regreaseable 2. NOTE: Make sure that pipe threads are clean and apply thread sealant to plugs and fitting

fnstailation Instructions for Goulds ANSI 615.1 Coupling Guards Before assembly or disassembly of the coupling guard is performed the moto

2. Spread bottom of coupling guard half (pump end) (P+-=-~~ slightly and place over pump end plate as shown in Fig. C. The annular

If the soil analyses indicate continued presence of elevated petroleum hydrocarbons, additional nutrients are applied to the soils an

5. place end plate (driver end) over motor shaft as shown in Fig. G. Locate the end plate in the annular groove at the rear of th

i 86

c MODEL 3196 RECOMMENDED MINIMUM FLOW (GPM @ MAXIMUM DIAMETER) 8 Pole EdI Hz 885RPM 1x2-1oMTx 40 22 5 3 3 lt?x3-1ohm 80 56 14 6 5 2x

. . : .I . ,” ‘. I. B , GOULDS PUMPS, INC. lNOUSTRlAL PRODUCTS GROUP Seneca Falls, New York X348 Form No. EPD-166 Rev. l/94 Printed in

t: i: $, ,. Applications: l .J l i ._ Septic Tank Eff bent High Head Sump Dewatering i1HP 4 208-230 voltage (10) 208-230/660,575 voltage I301 6

The Hydromatic SHEFSO/ 100 submersible pumps are specifically designed to meet the demands of residential high head septic tank eflluent

The SHEFSO/lOO are completely submersible “high head” pumps for use ’ I’ in residential septic tank effluent pumping applications and ar

Pump Characteristics hssdaNon ” *... . I ChlsrB Msdlmgr 9x0 2” NPT Std. : _’ Solids Naodlbtg 3/4” unit wefghs SUlbr (SO) 1 65lbs.#lO) Pow

89-28-96 89: 23 MCGINNIS FARMS LAWRENCEVILLE ID’7789725884 Full or Part Circle Rotor POP-UP Sprinklers R-70FC.%PC SPRINKLERS Closed-case rolor for

89-28-96 t39:24 MCGINNIS FARMS LAWRENCEVILLE R-70RUBBER COLLAR Protects from injury and damage fur high-traffic appkations. Features * Durable, hig