Prepare Parts for Reassembly

32 MAINTENANCE MANUAL

Welding on Axle Housings

WARNING

Wear safe clothing and eye protection when

you use welding equipment. Welding equip-

ment can burn you and cause serious personal

injury. Follow the operating instructions and

safety procedures recommended by the weld-

ing equipment manufacturer.

Axle weld locations and welding procedures

must adhere to Meritor standards. Welding at

locations other than those authorized by Meri-

tor will void the warranty and can reduce axle

beamfatigue life. Serious personal injuryand

damage to components can result.

Seer to Maintenance Manual number 8, on the

Drive Axle Housings. To obtain this publication,

see to the Service Notes page on the begin of

this manual.

Meritor permits drive axle housing assembly re-

pair welding in the following locations only.

• Housing-to-coverweldjoints;

• Snorkelwelds;

• Housing seam welds between the suspen-

sion attaching brackets

• Bracketweldingtothedriveaxlehousing

Prepare the Axle

WARNING

The high temperature caused by the open

ame from the cutting torch can ignite the oil

in the axle housing and can cause serious per-

sonalinjury.

1. Remove the oil drain plug from the bottom of

the axle housing and drain the lubricant from

the assembly.

CAUTION

REMOVE THE DIFFERENTIAL FROM THE

AXLE HOUSING BEFORE YOU WELD ONTO

AN AXLE. DO NOT WELD FOR AXLE WITH

THE DIFFERENTIAL INSTALLED. ELECTRI-

CAL ARC AND DAMAGE TO COMPONENTS

CAN RESULT.

CAUTION

REMOVE THE BRAKE AIR CHAMBERS BE-

FORE YOU WELD ONTO AN AXLE. DO NOT

EXPOSE A BRAKE AIR CHAMBER TO MORE

THAN 250°F (121°C). DAMAGE TO THE AIR

CHAMBER CAN RESULT.

3. Remove the wheel-end components and

brake air chambers from the axle. See to the

correct Meritor brake maintenance manual or

the vehicle manufacturer’s instructions.

4. For housing to cover welds, clean the outside

housing-to-cover weld area 2 at 3 -inches

(50.8-76.2 mm) past each end or side of the

crack. Clean the inside area where the cover

mates with the housing. Clean the area com-

pletely around the cover. Use a wire brush

and a cleaning solvent that will remove dirt

and grease from these areas.

5. For suspension bracket welds, clean both

lower and upper suspension brackets and

the areas of the axle housing around each

bracket. Use a wire brush and a cleaning

solvent that will remove dirt and grease from

these areas.

WARNING

The axle housing must be 70°F (21°C) or

warmer before you weld onto the axle. Do not

weld onto a cold axle or weld cold parts onto an

axle. Cracks in the weld area, damage to com-

ponentsandseriouspersonalinjurycanresult.

6. Ensure that the axle housing temperature

measures 70°F (21°C) or warmer.

• If the axle housing temperature measures

less than 70°F (21°C): Store the axle in a

heated room until the housing reaches the

correct temperature.

7. Heat the damaged area to approximately

300°F (149°C) before you begin welding.

8. Use suitable weld wire electrodes when you

weld. Suitable weld wire electrodes include ei-

ther BS EN 499 – E 42 2 B 32 H5 or BS EN

440 – G 42 2 M GSi (American Welding Society

equivalents E7018 and ER70S3, respectively).

2. Remove the differential assembly from the

axle housing. See the correct Meritor dif-

ferential maintenance manual or the vehicle

manufacturer’s instructions.

1 2 ... 28 29 30 31 32 33 34 35 36 37 38 ... 119 120

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