Sharp AY-AP7FHR Service Manual Page 1

Browse online or download Service Manual for Split-system air conditioners Sharp AY-AP7FHR. Sharp AY-AP7FHR Service manual User Manual

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CHAPTER 1. PRODUCT SPECIFICATION
[1] SPECIFICATION............................................ 1-1
[2] EXTERNAL DIMENSION............................... 1-3
[3] WIRING DIAGRAM........................................ 1-4
[4] ELECTRICAL PARTS .................................... 1-5
CHAPTER 2. ELECTRIC CIRCUIT
[1] MICRO-COMPUTER CONTROL SYSTEM........ 2-1
CHAPTER 3. FUNCTIONS
[1] FUNCTION..................................................... 3-1
[2] TEST MODE .................................................. 3-5
[3] DIAGNOSIS PROCEDURE ........................... 3-6
CHAPTER 4. TROUBLESHOOTING
[1] TROUBLESHOOTING GUIDE OF CON-
TROL CIRCUIT .............................................4-1
CHAPTER 5. REFRIGERATION CYCLE AND PER-
FORMANCE CURVES
[1] REFRIGERATION CYCLE ............................5-1
[2] PERFORMANCE CURVES...........................5-2
CHAPTER 6. DISASSEMBLING PROCEDURE
[1] INDOOR UNIT...............................................6-1
[2] OUTDOOR UNIT...........................................6-5
REPLACEMENT PARTS LIST
SERVICE MANUAL
AYAP7FHR
S8525AYAP7FHRT
SHARP CORPORATION
CONTENTS
Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for
maintaining the safety and performance of the set.
This document has been published to be used
for after sales service only.
The contents are subject to change without notice.
SPLIT SYSTEM
ROOM AIR CONDITIONER
OUTDOOR UNIT
AE-A7FHR
AE-A9FHR
MODELS
INDOOR UNIT
AY-AP7FHR
AY-AP9FHR
In the interests of user-safety (Required by safety regulations in some countries) the
set should be restored to its original condition and only parts identical to those specified
should be used.
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Summary of Contents

Page 1 - SERVICE MANUAL

CHAPTER 1. PRODUCT SPECIFICATION[1] SPECIFICATION... 1-1[2] EXTERNAL DIMENSION...

Page 2 - PRODUCT SPECIFICATION

AYAP7FHR3 – 22.3. Heat operationThe compressor turns on or off, at State 2, turns on continuously atState 1 & 3.3. FAN SPEEDFan speeds are given

Page 3

AYAP7FHR3 – 37. CURRENT CONTROLThis system, in order to prevent overcurrent during heating operation,controls the outdoor fan motor and changes the in

Page 4 - [2] EXTERNAL DIMENSION

AYAP7FHR3 – 414. AUTOMATIC FAN SPEEDWhen the automatic fan speed is selected in cool or heat operation,the fan speed is automatically changed by the t

Page 5 - [3] WIRING DIAGRAM

AYAP7FHR3 – 5[2] TEST MODEKeep pushing the "AUX." buttons and supply the power, the system will go to the test mode. In this mode, the outp

Page 6 - [4] ELECTRICAL PARTS

AYAP7FHR3 – 6[3] DIAGNOSIS PROCEDUREWhen indoor fan motor is out of order or compressor lock occurs, the compressor, indoor fan motor, outdoor fan mot

Page 7 - CHAPTER 2. ELECTRIC CIRCUIT

AYAP7FHR4 – 1AYAP7FHRService Manual CHAPTER 4. TROUBLESHOOTING[1] TROUBLESHOOTING GUIDE OF CONTROL CIRCUITmeasure the secondary voltageof transformer.

Page 8

AYAP7FHR4 – 2The room is not cooled at allor not cooled.The compressor does not operate.Measure resistances of TH1 and TH2.Push the button "AUX.&

Page 9 - CHAPTER 3. FUNCTIONS

AYAP7FHR5 – 1AYAP7FHRService Manual CHAPTER 5. REFRIGERATION CYCLE AND PERFORMANCE CURVES[1] REFRIGERATION CYCLE1. Refrigeration cycle1.1. AY-AP7FHR1.

Page 10 - AYAP7FHR

AYAP7FHR5 – 2[2] PERFORMANCE CURVESNOTE: 1) Indoor fan speed : Hi2) Vertical adjustment louver “45°”, Horizontal adjustment louver “Front”3) Indoor ai

Page 11

AYAP7FHR6 – 1AYAP7FHRService Manual CHAPTER 6. DISASSEMBLING PROCEDURECAUTION: DISCONNECT THE UNIT FROM THE POWER SUPPLY BEFORE ANY SERVICING[1] INDOO

Page 12 - Room temperature

AYAP7FHR1 – 1AYAP7FHRService Manual CHAPTER 1. PRODUCT SPECIFICATION[1] SPECIFICATION1. AY-AP7FHR—AE-A7FHRNOTE: The conditions of star(✩) marked items

Page 13 - [2] TEST MODE

AYAP7FHR6 – 28) Release 3 hooks out from cabinet.9) Take down the front panel.10)Remove 2 screws fixing the earth wire.11)Remove a screw fixing the co

Page 14 - [3] DIAGNOSIS PROCEDURE

AYAP7FHR6 – 316)Remove the thermistor holder from the evaporator,push up the littlebutton and then draw out.17)Remove 3 screws fixing the control box.

Page 15 - CHAPTER 4. TROUBLESHOOTING

AYAP7FHR6 – 424)Remove 2 screws fixing the cluster holder.25)Release hooks of cluster holder and take out plasma cluster.26)Remove the screw fixing cr

Page 16

AYAP7FHR6 – 5[2] OUTDOOR UNIT1) Loose a screw fixing the side cover.2) Loose 2 screws fixing the terminal cover and 1 screw fixing thecord clamp.Remov

Page 17 - [1] REFRIGERATION CYCLE

AYAP7FHR6 – 6• Left side view• Front view5) Loose 5 screws fixing the front panel.• Right side view• Left side view

Page 18 - [2] PERFORMANCE CURVES

AYAP7FHR6 – 7• Front view6) Cut 3 plastic bands.7) Remove 2 terminals. (connecting with fan condenser)8) Remove the terminal cover.9) Remove 3 termina

Page 19 - DISASSEMBLING PROCEDURE

AYAP7FHR6 – 811)Take out the control box.1. DISASSEMBLING PROCEDURE OF THE FAN1) Loose the fan nut and take out fan.2) Loose 4 screws fixing fan motor

Page 20

REPLACEMENT PARTS LISTSHARP CORPORATIONCONTENTSParts marked with " " are important for maintaining the safety of the set. Be sure to replace

Page 21

AYAP7FHR 2[1] INDOOR UNIT PARTS2-172-182-192-72-61-61-52-91-11-91-72-232-20-22-153-43-33-23-12-22-62-22-52-22-42-22-32-22-22-22-12-222-21-22-21-12-212

Page 22

AYAP7FHR3NO. PARTS CODEPRICE RANKNEW MARKPART RANKDESCRIPTION[1] INDOOR UNIT PARTS1-1 DPWBFA411JBKZ BM Control unit[AYAP7FHR]1-1 DPWBFA396JBKZ BM Cont

Page 23 - [2] OUTDOOR UNIT

AYAP7FHR1 – 22. AY-AP9FHR—AE-A9FHRNOTE: The conditions of star(✩) marked items sre ‘ISO151’ : 1994(E), condition T1.ITEMSINDOOR UNIT OUTDOOR UNITAY-AP

Page 24

AYAP7FHR4[2] ACCESSORY PARTSNO. PARTS CODEPRICE RANKNEW MARKPART RANKDESCRIPTION[3] INDOOR PACKING PARTSNO. PARTS CODEPRICE RANKNEW MARKPART RANKDESCR

Page 25

AYAP7FHR 5[5] OUTDOOR UNIT PARTS2-12-72-22-81-11-74-64-51-21-141-171-231-101-111-131-121-281-273-153-143-103-113-121-181-191-141-31-161-151-203-131-29

Page 26

AYAP7FHR6NO. PARTS CODEPRICE RANKNEW MARKPART RANKDESCRIPTION[5] OUTDOOR UNIT PARTS1-1 GCAB-A210JBTA AS Top table1-2 TLABCC055JBRZ AF Wiring diagram[A

Page 27 - REPLACEMENT PARTS LIST

AYAP7FHR7[6] PARTPACKING PARTS(OUTDOOR UNIT)NO. PARTS CODEPRICE RANKNEW MARKPART RANKDESCRIPTION[6] PARTPACKING PARTS(OUTDOOR UNIT)5-1 CPADBA774YDKZ A

Page 28 - [1] INDOOR UNIT PARTS

AYAP7FHR8INDEXPARTS CODE No.PRICE RANKNEW MARKPART RANK[ C ]CCHS-A919JBYA 5-1-4 BKCCIL-A122JBEZ 5-3-1-1 AUCCOV-A130JBKZ 5-1-3 AMCCPY-A189JBKZ 5-3-2 B

Page 29

AYAP7FHR9[ T ]TINS-A876JBRZ 2-4-9 AKTINSEA406JBRZ 2-4-8 AXTLABBA149JBRZ 5-1-28 AGTLAB-C800JBEZ 2-4-6 AKTLAB-C801JBEZ 2-4-6 AKTLABCC053JBRZ 1-2-23 AFTL

Page 30 - [3] INDOOR PACKING PARTS

SHARP CORPORATIONAppliance Systems GroupQuality Assurance DepartmentAYAP7FHR

Page 31 - [5] OUTDOOR UNIT PARTS

AYAP7FHR1 – 3[2] EXTERNAL DIMENSION1. Indoor unit2. Outdoor unit270184810250165167.513681730515725402993241237.54.55813514

Page 32

AYAP7FHR1 – 4[3] WIRING DIAGRAM1. Indoor unit2. Outdoor unit2.1. AE-A7FHRLB CDENC053C05520μ F 400VBOXVALVECOILORANGEPURPLE

Page 33

AYAP7FHR1 – 52.2. AE-A9FHR[4] ELECTRICAL PARTS1. AY-AP7FHR, AE-A7FHR2. AY-AP9FHR, AE-A9FHRDESCRIPTION MODEL REMARKS SITECompressor 5RS084DAA01 220 - 2

Page 34

AYAP7FHR2 – 1AYAP7FHRService Manual CHAPTER 2. ELECTRIC CIRCUIT[1] MICRO-COMPUTER CONTROL SYSTEM1. Electronic Control Diagram#%A0'764#.%1/2A4;%1/

Page 35

AYAP7FHR2 – 22. Printed Wiring Diagram

Page 36

AYAP7FHR3 – 1AYAP7FHRService Manual CHAPTER 3. FUNCTIONS[1] FUNCTION1. TEMPERATURE CONTROL CHARACTERISTIC1.1. COOL operationIn the "COOL" mo

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