Sharp MD-M3 Service Manual Page 1

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MD-M3/M1
CONTENTS
MD-M3
SERVICE MANUAL
SHARP CORPORATION
No.S6940MDM3M1//
• In the interests of user-safety the set should be restored to its original
condition and only parts identical to those specified should be used.
This document has been published to be used
for after sales service only.
The contents are subject to change without notice.
Page
IMPORTANT SERVICE NOTES (FOR U.S.A. ONLY)........................................................................................................2
SPECIFICATIONS ..............................................................................................................................................................3
NAMES OF PARTS ........................................................................................................................................................... 4
OPERATION MANUAL .......................................................................................................................................................7
QUICK GUIDE ....................................................................................................................................................................9
DISASSEMBLY ................................................................................................................................................................ 11
REMOVING AND REINSTALLING THE MAIN PARTS ................................................................................................... 13
TEST MODE .................................................................................................................................................................... 15
ADJUSTMENT ................................................................................................................................................................. 17
EEPROM WRITING PROCEDURE ..................................................................................................................................23
EXPLANATION OF MECHANISM ERROR ......................................................................................................................24
EXPLANATION OF ERROR DISPLAY .............................................................................................................................25
NOTES ON SCHEMATIC DIAGRAM .............................................................................................................................. 26
TYPE OF TRANSISTOR AND LED ................................................................................................................................. 26
BLOCK DIAGRAM ........................................................................................................................................................... 27
SCHEMATIC DIAGRAM / WIRING SIDE OF P.W.BOARD ............................................................................................. 32
WAVEFORMS OF CD CIRCUIT ...................................................................................................................................... 54
WAVEFORMS OF MD CIRCUIT ..................................................................................................................................... 55
TROUBLE SHOOTING (CD SECTION) .......................................................................................................................... 57
TROUBLE SHOOTING (MD SECTION) ...........................................................................................................................61
TROUBLE SHOOTING (POWER SUPPLY SECTION) ................................................................................................... 65
FUNCTION TABLE OF IC................................................................................................................................................ 66
REPLACEMENT PARTS LIST/EXPLODED VIEW/PACKING OF THE SET (FOR U.S.A.)
MD-M3 MD micro System consisting of
MD-M3(main unit) and CP-M3(speaker
system).
MD-M1 MD micro System consisting of
MD-M1(main unit) and CP-M1(speaker
system).
Illustration: MD-M3
Illustration: MD-M1
MD-M1
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Summary of Contents

Page 1 - SERVICE MANUAL

– 1 –MD-M3/M1 CONTENTSMD-M3SERVICE MANUALSHARP CORPORATIONNo.S6940MDM3M1// • In the interests of user-safety the set should be restored to its origin

Page 2

MD-M3/M1– 10 –MD MICRO SYSTEMQuick Guide/Guía rápidaMD-M1Remote SensorSensor remoto2Preparation for use / Preparación para su uso1Check the supplied a

Page 3 - SPECIFICATIONS

– 11 –MD-M3/M11 Top Cabinet 1. Screw ... (A1) x4 11-12. Socket ... (A2) x32 Side Panel (Right,Left)1. Screw ...

Page 4 - NAMES OF PARTS

MD-M3/M1– 12 –Figure 12-1Figure 12-3Figure 12-21 Speaker 1. Net ... (A1) x1 12-4(Woofer/Tweeter) 2. Screw ... (A2) x43.

Page 5 - SURROUND

– 13 –MD-M3/M1REMOVING AND REINSTALLING THE MAIN PARTSMD MECHANISM SECTIONFor details about the procedure to remove the MD mechanismfrom the main unit

Page 6

MD-M3/M1– 14 –Figure 14-2Figure 14-3How to remove the spindle motor(See Fig. 14-2)1. Remove the screws (E1) x 2 pcs., (E2) x 1 pc., and removethe spi

Page 7 - SETTING THE CLOCK

– 15 –MD-M3/M1StopMemoryMemoryCLV ONManual playCD MECHANISM SECTIONFor details about the procedure to remove the CD mechanismfrom the main unit, refer

Page 8 - TROUBLESHOOTING

MD-M3/M1– 16 –MD SECTIONEntering the specific modeWhenever the SURROUND button is pressed, the mode is changed.AUTO pre-adjustment AUTO adju

Page 9

– 17 –MD-M3/M1SO301ElectronicvoltmeterSpeakerTerminalUNITFM signal oscillatorSince this CD system incorporates the following automaticadjustment funct

Page 10 - MD-M3/M1

MD-M3/M1– 18 –1. Preparation for adjustment Test discMD SECTIONTypeTest discPart No.1 High reflection disc TGYS1 (SONY) [for Playback] RRCDT0101AFZZ2

Page 11 - DISASSEMBLY

– 19 –MD-M3/M10NUL00h01hBLANKBLANK02hBLANK03hBLANK04hBLANK05hBLANK06hBLANK07hBLANK08hBLANK09hBLANK0AhBLANK0BhBLANK0ChBLANK0DhBLANK0EhBLANK0FhBLANKSOHS

Page 12

MD-M3/M1– 2 –FOR A COMPLETE DESCRIPTION OF THE OPERATION OF THIS UNIT, PLEASE REFERTO THE OPERATION MANUAL.IMPORTANT SERVICE NOTES (For U.S.A.Only)BEF

Page 13 - MD MECHANISM SECTION

MD-M3/M1– 20 –3. AUTO adjustment modeStep No.Setting MethodRemarks Display *Step 1 Test mode STOP state The AUTO preliminary adjustment should have be

Page 14

– 21 –MD-M3/M15. TEST-PLAY modeStep 1 Test mode STOP state The AUTO preliminary adjustment should have been completed. [ t s m 1 3 e ]Step 2 Press

Page 15 - TEST MODE

MD-M3/M1– 22 –Figure 22-3 Optical Pickup Grating DeviationMeasuring Method Mechanism Adjustment1. Optical pickup grating inspecting methodAfter the au

Page 16 - TUNER SECTION

– 23 –MD-M3/M1 EEPROM (IC1402) writing procedure1. Method for setting the reference temperature value(This setting should be performed quickly at a ro

Page 17 - ADJUSTMENT

MD-M3/M1– 24 –C O K A 0 HF A T C 0 HT A T 3 E HC A T 2 0 HF A B 6 4 HS T R 0 A HS F S 0 D HS T C 0 D HSlide settingItem indicationSett

Page 18

– 25 –MD-M3/M1• Defect occurred successively 10 times during REC-PLAY.• As a result of occurrence of defect during REC-PLAY therecordable cluster beca

Page 19

MD-M3/M1– 26 –NOTES ON SCHEMATIC DIAGRAM• Resistor:To differentiate the units of resistors, such symbol as K and M areused: the symbol K means 1000 oh

Page 20

– 27 –MD-M3/M1 Figure 27 BLOCK DIAGRAM (1/5)12345678910111213141516171819202122232425262728IC1300TC74ACT02FHEADDRIVERMDXL120133.8688MHzIC1202IX2474AF4

Page 21

MD-M3/M1– 28 – Figure 28 BLOCK DIAGRAM (2/5)10 19 2 3 18 4 17 5 16 12 9 1 206 15 7 14 8 13 11 1 3 36177 8 9 106 5 4 3 1311121516192021171024 1 7131264

Page 22

– 29 –MD-M3/M1 Figure 29 BLOCK DIAGRAM (3/5)2 5 6 1 4 3 9 13 8 14 7 11 10 12 RL990 F9954A/125VF9963.15A/125V F9973.15A/125V 1 3 F998F9992 7 3 5 1 11 1

Page 23 - EEPROM WRITING PROCEDURE

– 3 –MD-M3/M1Specifications for this model are subject to change withoutprior notice.SPECIFICATIONSFOR A COMPLETE DESCRIPTION OF THE OPERATION OF THIS

Page 24

MD-M3/M1– 30 – Figure 30 BLOCK DIAGRAM (4/5)1 305 6 2 3 4 7 8 926 23 14 15 25 24 272221201918 171612 13 10117 10 14 15 16 28 29 30 23 24 25 26 9 22 5

Page 25 - EXPLANATION OF ERROR DISPLAY

– 31 –MD-M3/M1 Figure 31 BLOCK DIAGRAM (5/5)49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 8

Page 26 - TYPE OF TRANSISTOR AND LED

MD-M3/M1– 32 –ABCDEFGH123456• NOTES ON SCHEMATIC DIAGRAM can be found on page 26. Figure 32 SCHEMATIC DIAGRAM (1/14)SYSTFLD01RD04 1KRD03 1KRD02 1KRD01

Page 27

– 33 –MD-M3/M1Figure 33 SCHEMATIC DIAGRAM (2/14)78 9 10 11 12ICD01IX0288AWSYSTEM MICROCOMPUTER/FL DRIVERFLD01 RF51100KRF52100KRF72 100KRF73 100KRF74 1

Page 28

MD-M3/M1– 34 –Figure 34 WIRING SIDE OF P.W.BOARD (1/8)ABCDEFGH123456SWD08MD EJECT SWD19FFSWD25RECSWD10SURROUNDSWD16MDSWD15CDSWD14TUNERRF51RF52ICD01IX

Page 29

– 35 –MD-M3/M1Figure 35 SCHEMATIC DIAGRAM (3/14)• NOTES ON SCHEMATIC DIAGRAM can be found on page 26.ICP11M62439SPAUDIO PROCESSOR CP130.022(ML) CP14

Page 30

MD-M3/M1– 36 –Figure 36 SCHEMATIC DIAGRAM (4/14)ABCDEFGH123456• NOTES ON SCHEMATIC DIAGRAM can be found on page 26.C8160.022ZD805 DZ8.2BR817560 C81547

Page 31

– 37 –MD-M3/M1Figure 37 SCHEMATIC DIAGRAM (5/14)78 9 10 11 12D951TS4B03GMC9520.047(ML)C9510.047(ML)C8021000/25C8014700/25CX302200/50 R953220R954220 ZD

Page 32

MD-M3/M1– 38 –Figure 38 SCHEMATIC DIAGRAM (6/14)ABCDEFGH123456• NOTES ON SCHEMATIC DIAGRAM can be found on page 26.54138M M C11100/10C2847/10 C5147/6.

Page 33

– 39 –MD-M3/M1Figure 39 SCHEMATIC DIAGRAM (7/14)78 9 10 11 12• The numbers 1 to 12 are waveform numbers shown in page 54.1629783121110C45100/10C

Page 34

MD-M3/M1– 4 –NAMES OF PARTS▲▲ Front panel1. Power Button2. (MD) Display Button3. Timer Stand-by Indicator4. (MD) Record Button5. (CD/MD/TUNER) Memory

Page 35

MD-M3/M1– 40 –Figure 40 SCHEMATIC DIAGRAM (8/14)ABCDEFGH1234561629783121110C45100/10C368.2P(CH)C358.2P(CH)C3747/10C31100/6.3 IC2LC78640ESERVO SIGNALCO

Page 36

– 41 –MD-M3/M178 9 10 11 12• The numbers 1 to 12 are waveform numbers shown in page 54.Figure 41 WIRING SIDE OF P.W.BOARD (2/8)CHASSISGNDIC11234

Page 37

MD-M3/M1– 42 –• The numbers 1 to 12 are waveform numbers shown in page 54.Figure 42 WIRING SIDE OF P.W.BOARD (3/8)ABCDEFGH123456CNS15CHASSISGNDI

Page 38

– 43 –MD-M3/M1Figure 43 WIRING SIDE OF P.W.BOARD (4/8)78 9 10 11 12CHASSISGND131112345678910 11 1252348765234567891011121314ICX11CX21CX38C807ZD802 1CN

Page 39

MD-M3/M1– 44 –Figure 44 SCHEMATIC DIAGRAM (9/14)ABCDEFGH123456• NOTES ON SCHEMATIC DIAGRAM can be found on page 26.FM SIGNALAM SIGNAL D301DS1SS133D3

Page 40

– 45 –MD-M3/M1Figure 45 SCHEMATIC DIAGRAM (10/14)78 9 10 11 12C3610.022C3630.022C3650.022C3660.001C36927PC3623.3/50C3671/50C3681/50C3721/50R3502.7KR35

Page 41 - 8 9 10 11 12

MD-M3/M1– 46 –Figure 46 SCHEMATIC DIAGRAM (11/14)ABCDEFGH123456• NOTES ON SCHEMATIC DIAGRAM can be found on page 26.C9090.01C910470/10R912150 R911150

Page 42

– 47 –MD-M3/M178 9 10 11 12Figure 47 SCHEMATIC DIAGRAM (12/14)F9954A/125VF9963.15A/125V F9973.15A/125V TF991 T991POWER TRANSFORMER (MAIN) 76540.01R907

Page 43

MD-M3/M1– 48 –ABCDEFGH123456Figure 48 WIRING SIDE OF P.W.BOARD (5/8)123456721 3456CHASSISGNDCHASSISGNDCNS990RL990 D911C381C387IC302 C386C380R380R381R3

Page 44

– 49 –MD-M3/M178 9 10 11 12Figure 49 WIRING SIDE OF P.W.BOARD (6/8)+-+-123456721 345678CHASSISGNDDISPLAY PWBAP34 5-HCNP990CNS990CFWR11D905TP910R909D9

Page 45

– 5 –MD-M3/M1 Display window1. Level Meters2. Character Information Display3. Surround Indicator4. Extra Bass Indicator5. FM Stereo Indicator6. FM St

Page 46 - POWER PW

MD-M3/M1– 50 –Figure 50 SCHEMATIC DIAGRAM (13/14)ABCDEFGH123456• NOTES ON SCHEMATIC DIAGRAM can be found on page 26.TP1303TP160730292827262524 23 2221

Page 47

– 51 –MD-M3/M178 9 10 11 12Figure 51 SCHEMATIC DIAGRAM (14/14)• The numbers 1 to 24 are waveform numbers shown in page 55 and 56.TP1411TP1216TP1

Page 48

MD-M3/M1– 52 –ABCDEFGH123456Figure 52 WIRING SIDE OF P.W.BOARD (7/8)2825201510511354810141571485MD PICKUP UNITFLEXIBLEPWBMD MAIN PWB-D (TOP VIEW)128 1

Page 49

– 53 –MD-M3/M178 9 10 11 12Figure 53 WIRING SIDE OF P.W.BOARD (8/8)112510131520242530353637404548GDSGDS21DGS11 15 16 20156102630 35 40 455051556065707

Page 50

MD-M3/M1– 54 –WAVEFORMS OF CD CIRCUITTFDOTDOStoppedCH1=500mVDC 10:1CH3=500mVDC 10:1500ms/div(500ms/div)NORM:20kS/s13=Record Length=Smoothing : O

Page 51

– 55 –MD-M3/M1WAVEFORMS OF MD CIRCUIT1997 / 08 / 04 09:30:15TTP1201(EFMMON)NORM: 100M S/sCH1 500mVAC 10:1500ns/divT1Record LenSMOOTH OFFBW

Page 52 - FLEXIBLE

MD-M3/M1– 56 –Record LenSMOOTH OFFBW FULLCH1 0.000VCH2 0.000VMain 10KHold OffMINTriggerAUTOEDGE CH2Zoom 100CH

Page 53 - MD MAIN PWB-D (BOTTOM VIEW)

– 57 –MD-M3/M1TROUBLE SHOOTINGWhen the CD does not functionWhen the CD section does not operate when the objective lens of the optical pickup is dirty

Page 54 - WAVEFORMS OF CD CIRCUIT

MD-M3/M1– 58 –If the level is not normal, check around pins 27~29 on IC1.1. Is focus servo activated? (Waveform drawing 58-2) Pins 1~11 on IC1Check th

Page 55 - WAVEFORMS OF MD CIRCUIT

– 59 –MD-M3/M1The tracking servo is not activated.Check the peripheral circuits at pins 18 and 19 on IC1, pin 23 onIC2, and CNS2.If the waveform shown

Page 56 - DIGITAL REC

MD-M3/M1– 6 – Remote control1. Remote Control Transmitter LED2. Surround Button3. Clock Button4. Timer Button5. Name/TOC Edit Button6. Sleep Button7.

Page 57 - TROUBLE SHOOTING

MD-M3/M1– 60 –Is pin 35 (C2F) on IC2 "L"?YesNoThe HF waveform is normal and the time is displayednormally, but no sound is produced. Or the

Page 58 - -3div -1div 0div +1div +3div

– 61 –MD-M3/M1Is power turned on in the MD position when the remotecontroller or main unit MD STOP button is pressed?NoCheck as stated in item "M

Page 59 - Figure 59-1

MD-M3/M1– 62 –• Disc loading is not normal.Is disc loaded when it is inserted?NoYesNoCheck IC1401.NoCheck CN1601 and SW1956.YesNoCheck CN1604 and IC1

Page 60

– 63 –MD-M3/M1• Normal playbackIs initialization performed normally when high reflection disc isplayed back?Does disc rotate normally?No NoCheck IC120

Page 61

MD-M3/M1– 64 –• Record and playback operationInsert the low reflection disc, and after verifying the audio output in the normal mode playback set the

Page 62

– 65 –MD-M3/M1• Disc motor fails to runNoCheck soldering joint and parts of pins 24 and 25 of IC1201, andperipheral circuit.Does waveform appear on t

Page 63

MD-M3/M1– 66 –FUNCTION TABLE OF ICIC1 VHiLA9235M/-1:Servo Amp. (LA9235M)REFLA9235MREFREFREFREFREFREFREFREFAGCONODRVAGCONODRVREFREFLPFLPFAPCODRVREFREF

Page 64

– 67 –MD-M3/D11 PDO1 Output – For PULL Phase-comparison output terminal for built-in VOC control.2 PDO2 Output – Phase-comparison output terminal for

Page 65 - POWER SUPPLY SECTION

MD-M3/M1– 68 –44 LVDD – – L channel Power terminal for L channel.45 LCHO Output 1/2VDD D/A converter L channel output terminal.46 LVSS – – Ground term

Page 66 - FUNCTION TABLE OF IC

– 69 –MD-M3/D1IC3 VHiLA6548//-1: Focus/Tracking/Spin/Sled Driver (LA6548)1 VCC Power supply. (pin24 and short)2 MUTE ON/OFF for all CH output.3* VIN1

Page 67 - MD-M3/D1

– 7 –MD-M3/M1OPERATION MANUAL1SETTING THE CLOCK1Press the POWER button to turn the power on.2Press the CLOCK button.DISC TOCTRACKMEMORYRANDOMTOTALREMA

Page 68

MD-M3/M1– 70 –ICD01 RH-iX0288AWZZ: System Microcomputer/FL Driver (iX0288AW) (1/2)1 CD_CE P16 Output Serial control chip enable for CD DSP.2 CD_INT P

Page 69 - Figure 69 BLOCK DIAGRAM OF IC

– 71 –MD-M3/D151 VP VP – – Power for fluorescent drive. –30V52 S14 S20 Output Fluorescent segment drive.53 S13 S21 Output Fluorescent segment drive.54

Page 70

MD-M3/M1– 72 –1 REC OUT Channel 1 REC OUT terminal. Useable for spare input terminal.2 IN A13 IN B1Channel 1 input terminal.4 IN C15 IN D16 TONEH1 Cha

Page 71

– 73 –MD-M3/D1ICP12 VHiLA2610//-1: Surround (LA2610)1 2 3 4 6 7 8 9 10 11 12SWASWVccVcc4.5~12VREFL-INBBAON/OFFLEVELBASSANALOGSURROUND1u 1u0.1u 18K220

Page 72

MD-M3/M1– 74 –– MEMO –

Page 73

– 75 –MD-M3/D1PARTS GUIDENOTE:Parts marked with “ ” are important for maintaining the safety of the set.Be sure to replace parts with specified ones f

Page 74

PRICERANKDESCRIPTIONNO.PARTS CODENO. PARTS CODEPRICERANKDESCRIPTIONMD-M3/M1– 1 –INTEGRATED CIRCUITSIC1 VHILA9235M/-1 J AQ Servo Amp.,LA9235MIC2 VHILC7

Page 75 - PARTS GUIDE

NO.PRICERANKDESCRIPTIONPARTS CODENO. PARTS CODEPRICERANKDESCRIPTIONMD-M3/M1LV91 VP-XH2R2K0000 J AB 2.2 µH,ChokeR1535~1538 RCILZ2134SCZZ J Impeder,Z213

Page 76 - NO. PARTS CODE

PRICERANKDESCRIPTIONNO.PARTS CODENO. PARTS CODEPRICERANKDESCRIPTIONMD-M3/M1C1118 VCKYTV1CF105Z J AB 1 µF,16VC1119 VCKYTV0JB105K J AD 1 µF,6.3VC1120 VC

Page 77

NO.PRICERANKDESCRIPTIONPARTS CODENO. PARTS CODEPRICERANKDESCRIPTIONMD-M3/M1R40 VRD-ST2CD102J J AA 1 kohm,1/6WR42 VRD-ST2CD124J J AA 120 kohms,1/6WR43

Page 78

MD-M3/M1– 8 – If a problem occursIf this unit functions abnormally during operation, first check the following items. If the unit continues to fun

Page 79

PRICERANKDESCRIPTIONNO.PARTS CODENO. PARTS CODEPRICERANKDESCRIPTIONMD-M3/M1R1711,1712 VRS-TV2AB120J J AA 12 ohms,1/10WR1713 VRS-CY1JB104J J AA 100 koh

Page 80

NO.PRICERANKDESCRIPTIONPARTS CODENO. PARTS CODEPRICERANKDESCRIPTIONMD-M3/M1CNS13 QCNWN6616AFZZ J AK Connector Ass’y,4-4Pin(MD-M3 Only)CNS15 QCNWN1440A

Page 81 - CABINET PARTS

PRICERANKDESCRIPTIONNO.PARTS CODENO. PARTS CODEPRICERANKDESCRIPTIONMD-M3/M1306 GITAS0058AWSA J AP Side Panel,Left (For MD-M3)306 GITAS0058AWSB J AP Si

Page 82

NO.PRICERANKDESCRIPTIONPARTS CODENO. PARTS CODEPRICERANKDESCRIPTIONMD-M3/M1OTHER SERVICE PARTS88GMMD-213A J Pre Adjustment Disc Test MD[TEAC]QCNWK0059

Page 83

MD-M3/M1ABCDEFGH123456Figure 9 CD MECHANISM EXPLODED VIEW– 9 –307-1703304703303302704301M1702x2306x2SW2M2306PWB-F307-3307-2307701305

Page 84

MD-M3/M1Figure 10 MD MECHANISM EXPLODED VIEWABCDEFGH123456– 10 –M902M903M901606x232602602312329146-16-26603x2603x213SW1952SW1956SW1955SW1954SW1953282

Page 85

MD-M3/M1ABCDEFGH123456– 11 –MD PWB-DMAIN PWB-ACD MECHANISMPOWER/TUNERPWB-C1305-2305-1306310358317615615615612615x2603x3615x2614x2614x23493603593373243

Page 86 - It is contained

MD-M3/M1ABCDEFGH123456– 12 –SP3 (L-CH)SP4 (R-CH)SP1 (L-CH)SP2 (R-CH)SP3 (L-CH)SP4 (R-CH)TweeterTweeterCapacitorCapacitorSP1 (L-CH)SP2 (R-CH)WooferWoof

Page 87

MD-M3/M1ABCDEFGH123456Figure 13 SPEAKER EXPLODED VIEW– 13 –BlackSP1 (L-CH)SP2 (R-CH)Full-RangeSP1,2901903904902905x4SPEAKER CP-M1

Page 88 - Full-Range

MD-M3/M1PACKING METHOD (FOR U.S.A. ONLY)Setting position of switches and knobsAUX INPUT LEVEL MAXDEMO ON0206Front02050460Front0206Front0205BackFrontS

Page 89 - AUX INPUT LEVEL MAX

– 9 –MD-M3/M1MD MICRO SYSTEMQuick Guide/Guía rápidaMD-M3● Remote control x 1●Controlador remoto x 1Remote SensorSensor remoto2Preparation for use / Pr

Page 90

MD-M3/M1A0215A0215FrontFrontA0215FrontFront12233FrontC0735C0735C0735C07351223SPAKP0058AWZZPolyethylene Bag,SpeakerSPAKZ0464AWZZ (For CP-M3)SPAKZ0510AW

Page 91 - Packing Add.,Bottom

MD-M3/M1– 16 –0205020504610461046104610205020502050205020502060206020602060206020602061235676533344442111122223344552FINISHFINISH FINISHPacking Add.,T

Page 92 - ALL RIGHTS RESERVED

MD-M3/M1COPYRIGHT 1999 BY SHARP COPORATIONALL RIGHTS RESERVED.No part of this publication may be reproduced,stored in a retrieval system, or tran

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