Sharp XL-DV60 Service Manual Page 1

SERVICE MANUALXL-DV60No. S2517XLDV60//DVD MICRO SYSTEMXL-DV60MODELSHARP CORPORATIONCONTENTSThis document has been published to be usedfor after sales

XL-DV602 – 47. DVD MECHANISM Aging Test Mode (TEST 8)OPEN/CLOSE & 5 DISC CHANGER aging test.DISPLAY:FUNCTION:Enter the TEST MODE 8, MCU control th

XL-DV603 – 1Home StereoXL-DV60Service ManualXLDV60 Service ManualMarketE CHAPTER 3. MECHANICAL DESCRIPTION[1] REMOVING AND REINSTALLING THE MAIN PARTS

XL-DV603 – 2[2] DISASSEMBLYNote 1: After removing the connector for the optical pickup from the connector,wrap the conductive aluminium foil around th

XL-DV603 – 3These speaker CP-DV60F, CP-DV60SW are available in assemblesonly and may not be disassembled.Figure 4Figure 5CP-DV60F, CP-DV60SW(H1) x2ø3x

XL-DV604 – 1CHAPTER 4. DIAGRAMS[1] BLOCK DIAGRAM MAIN+5V+B+B+B+B+B+B+B+B+B+B+B+B+B+B+B+B+B+B+B+B+B+B+B+B+B+B+B+B+B+B+B3.3KLM2576TKIA7812API31KIA7805AP

XL-DV604 – 2+B+B+B+B+B+B+B+B+B+B +B+BAN78L0531LM4733TAPOWER AMP.76543212ACSOCKETPOWER TRANSFORMER(SUB)SUB_RELAY OUTSUB_RELAY INCD+B+-LOUTROUTA_GNDLINR

XL-DV604 – 3[2] BLOCK DIAGRAM TUNER/DISPLAYCD_SOL2CD_PH2MM+MM-D_GNDCD_SOL1CD_PH3SW1SW2SW3SW4SW5SW6SW7SW8MOTORSOLENOIDPHOTOINTERRUPTERCD CHANGER PWB AS

XL-DV604 – 423456789012345TO MAIN PWBQ702,Q703,Q704RESETQ705LED7011GTIMER_LEDVDD3VDD2VDD1VDD411G112CNS101CNP101TO MAIN PWBCNP102TO DVD PWBJ51234567891

XL-DV604 – 5[3] BLOCK DIAGRAM DVDMM12 3 4 5 6654321DCBARESET#SDEFCTLDONXSDATASPDONXSCSJXSCLKS01S12S23GND4SDA5SCL6WC7VCC8U1024C02NC1GND2NC3RES4VDD5U12V

XL-DV604 – 6789101112ABCD121110987DWE#DB6DB1DB12DB3DB14DB10DB5DSCKDQMDB15DB13DB9CAS#RAS1#DB11RAS0#DOE#DB8DB4DB0RAS2#DB2CS0#DB7LA13DSCKRAS0#DMA3LA4DB15

XL-DV601 – 1Home StereoXL-DV60Service ManualXLDV60 Service ManualMarketE CHAPTER 1. GENERAL DESCRIPTION[1] PRECAUTION FOR USING LEAD-FREE SOLDER1. Emp

XL-DV605 – 1Home StereoXL-DV60Service ManualXLDV60 Service ManualMarketE CHAPTER 5. CIRCUIT DESCRIPTION[1] VOLTAGE0V0V0.7(0) VECBPINNO.VOLTAGEQ1010V0V

XL-DV605 – 24.32 V2.24 V3.6 VECBPINNO.VOLTAGEQ101.5 V0V0.86 VECBPINNO.VOLTAGEQ55.0 V0.01 V5.0 VECBPINNO.VOLTAGEQ114.78 V0V0V0V0V0V0V0VNCNC0V0V0V0V4.8

XL-DV606 – 1Home StereoXL-DV60Service ManualXLDV60 Service ManualMarketE CHAPTER 6. CIRCUIT SCHEMATICS AND PARTS LAYOUT[1] NOTES ON SCHEMATIC DIAGRAM•

XL-DV606 – 2[3] SCHEMATIC DIAGRAM VIDEO TERMINALFigure 6-2 SCHEMATIC DIAGRAM (1/13)ABCDEFGH123456CNP904AS902S901S903C902C903L905L906R901L904R904R903R9

XL-DV606 – 3[4] SCHEMATIC DIAGRAM MAIN/POWER AMP.Figure 6-3 SCHEMATIC DIAGRAM (2/13)ABCDEFGH123456+5V+B+B+B+B+B+B+B+B213+B+B+B+B+B+B+B+B+B+B+B+B+B+B+B

XL-DV606 – 4Figure 6-4 SCHEMATIC DIAGRAM (3/13)78 9 10 11 12+B+B+B+B+B+B+B+B+B+B+BPOWER AMP.0.00470.00470.004747/160.004739K1/5010/501/500.10.14.7K220

XL-DV606 – 5[5] SCHEMATIC DIAGRAM TUNERFigure 6-5 SCHEMATIC DIAGRAM (4/13)ABCDEFGH1234560.11K10/1610/1610/1610/161.2K47K5.6K22K22K220P5.6K2.2µH0.00271

XL-DV606 – 6Figure 6-6 SCHEMATIC DIAGRAM (5/13)78 9 10 11 125.1V4.8V0.1V0.1V2.6V0V3.7V(11.4V)1.7V(0V)3.5V(0V)10.9V10.8V11.7V2.6V0.9V0.9V5.2V(0V)2.6V(2

XL-DV606 – 7[6] SCHEMATIC DIAGRAM DISPLAYFigure 6-7 SCHEMATIC DIAGRAM (6/13)ABCDEFGH123456SP_RELAY+B+B+B+B+B+B+B+B+B+9V+B+B+B+B+B+B+B0.10.82µH0.82µH24

XL-DV606 – 8Figure 6-8 SCHEMATIC DIAGRAM (7/13)78 9 10 11 12+B+B+B+B+B+B24P24P(CH)(CH)10K1KIXA009SJ10M1K5.6K12121.5K1.2K3.9K1.2K2.7K2K2.2K1.5KA1271 Y1

XL-DV601 – 2[2] IMPORTANT SERVICE NOTES (FORU.S.A. ONLY)BEFORE RETURNING THE AUDIO PRODUCT(Fire & Shock Hazard)Before returning the audio product

XL-DV606 – 9[7] SCHEMATIC DIAGRAM DVD1/3Figure 6-9 SCHEMATIC DIAGRAM (8/13)SERIAL EEPROM3664164T64M SD-RAMSLEG NDW E#DB6DB1MA8MA1SCLKDB12MA2MA6SCSJMA5

XL-DV606 – 10Figure 6-10 SCHEMATIC DIAGRAM (9/13)FLASH ROMLA16LA11LA19LA13LA6WRLL#LD1LA1LCS3#LD5LA15LA10LA21LA8LD3LA5LA3LD0LA17LO E#LA12RESET #LD4LA14

XL-DV606 – 11[8] SCHEMATIC DIAGRAM DVD2/3Figure 6-11 SCHEMATIC DIAGRAM (10/13)ABCDEFGH123456RF AMP.+100/16FPVCRFOUTCDLDOEDVDLDORF5 0V0.0010. 10. 010.0

XL-DV606 – 12Figure 6-12 SCHEMATIC DIAGRAM (11/13)78 9 10 11 12.MOTOR DRIVERAMP.RF50V0.01 160PTP4MNTR0. 10.0330.220. 10.01U0.047012K(1%)0. 10. 1470PF4

XL-DV606 – 13[9] SCHEMATIC DIAGRAM DVD3/3Figure 6-13 SCHEMATIC DIAGRAM (12/13)ABCDEFGH123456R46 R47 R48D5R74R37AUDIO D/A CONVERTER3.3V REGULATORSUBRL6

XL-DV606 – 14Figure 6-14 SCHEMATIC DIAGRAM (13/13)78 9 10 11 12R183C189R51R52R43R55R56Q4R57R58Q8R59R60Q6R132Q9R61R62C28C92C93Q71681234569811 10(A~F)LO

XL-DV606 – 15[10] WIRING SIDE OF PWB Figure 6-15 WIRING SIDE OF PWB (1/15)CNS101CNW101CNW102RED LINECNW5CNP904ACNP501CNP802CFW701BCFW701A7654321765432

XL-DV606 – 16Figure 6-16 WIRING SIDE OF PWB (2/15)BRCOLOR TABLERD(R)ORYLGRBLVLGYWH(W)BKPKBROWNREDORANGEYELLOWGREENBLUEVIOLETGRAYWHITEBLACKPINKCNP30276

XL-DV606 – 17[11] WIRING SIDE OF PWB MAIN TOP/POWER AMP./JACKFigure 6-17 WIRING SIDE OF PWB (3/15)ABCDEFGH123456MAIN PWB-A1 (TOP VIEPOWER AMP. PWB-DLe

XL-DV606 – 18Figure 6-18 WIRING SIDE OF PWB (4/15)78 9 10 11 12OPVIEW)JACK PWB-B3

XL-DV601 – 3[3] SPECIFICATIONS DVD player Tuner Front speaker SubwooferType 5-disc multi-play compac t disc playerSignal readout NTSC colorSupport

XL-DV606 – 19[12] WIRING SIDE OF PWB MAIN BOTTOMFigure 6-19 WIRING SIDE OF PWB (5/15)C216ABCDEFGH123456Lead-free solder indicationLead-free solder is

XL-DV606 – 20Figure 6-20 WIRING SIDE OF PWB (6/15)78 9 10 11 12MAIN PWB-A1 (BOTTOM VIEW)

XL-DV606 – 21[13] WIRING SIDE OF PWB TUNERFigure 6-21 WIRING SIDE OF PWB (7/15)1ABCDEFGH123456TUNER PWB-A2 (TOP VIEWTUNER PWB-A2 (BOTTOM VIEWLead-free

XL-DV606 – 22Figure 6-22 WIRING SIDE OF PWB (8/15)178 9 10 11 12IEW)IEW)

XL-DV606 – 23[14] WIRING SIDE OF PWB DISPLAY/SWITCHFigure 6-23 WIRING SIDE OF PWB (9/15)ABCDEFGH123456DISPLAY PWB-B1 (TOP VIEW)Lead-free solder indica

XL-DV606 – 24Figure 6-24 WIRING SIDE OF PWB (10/15)1178 9 10 11 12DISPLAY PWB-B1 (BOTTOM VIEW)

XL-DV606 – 25[15] WIRING SIDE OF PWB DVD TOPFigure 6-25 WIRING SIDE OF PWB (11/15)ABCDEFGH123456C188C139C174C175L35R98R180C32C127C130C133R85R95R96R107

XL-DV606 – 26Figure 6-26 WIRING SIDE OF PWB (12/15)78 9 10 11 12JB1C144C145C146C147C14C155R183R182D9D8C187L7C36C158R14R120R121R131R133R145R146R148R149

XL-DV606 – 27[16] WIRING SIDE OF PWB DVD BOTTOMFigure 6-27 WIRING SIDE OF PWB (13/15)ABCDEFGH123456C190C84C77R158R157C41C45C152C171C172C173C176C178R52

XL-DV606 – 28Figure 6-28 WIRING SIDE OF PWB (14/15)78 9 10 11 12L2R74R115C70C82C83C61C63C64C65C66C67C171C173C176C178C181C182C183C184C185C186R15R78R805

XL-DV601 – 4[4] NAMES OF PARTS Front panel1. Video/Auxiliary Butt on2. Tuner (Band) Button3. DVD/CD B utton4. Power On/Stand-by Button5. Timer Indica

XL-DV606 – 29[17] WIRING SIDE OF PWB VIDEO TERMINALFigure 6-29 WIRING SIDE OF PWB (15/15)ABCDEFGH123456VIDEO TERMINAL PWB-B2 (BOTTOM VIEW)VIDEO TERMIN

XL-DV607 – 1CHAPTER 7. FLOWCHART[1] TROUBLESHOOTING1. When the CD does not function The CD section may not operate when the objective lens of the opti

XL-DV607 – 2Although a DVD/CD is inserted and the cover is closed,"NO DISC" is displayed.(1) Focus-HF system check.Press the OPEN/CLOSE swit

XL-DV607 – 3Check the TE waveform at pin 39 on U7.(2) Tracking system check.If the waveform shown in Figure 4 appears and soon after NO DISC appears?Y

XL-DV607 – 4When toc can read out and play normal, but no sound, please check as the following steps:(4) Others.Is the waveform correct?(Waveform draw

XL-DV608 – 1XL-DV60Service Manual CHAPTER 8. OTHERS[1] FUNCTION TABLE OF ICIC601 VHiLC75341M-1: Signal Control (LC75341M)IC603 VHiLC75341M-1: Signal C

XL-DV608 – 2IC701 RH-iXA009SJZZ: System Microcomputer (IXA009SJ)Pin No. Port Name Input/Output Function14,89 VSS1,VSS2 - • Power supply (-)17,90,46,72

XL-DV608 – 3In this unit, the terminal with asterisk mark (*) is (open) terminal which is not connected to the outside.IC701 RH-iXA009SJZZ: System Mic

XL-DV608 – 4IC702 VHiAT24C04/-1:EEPROM (AT24C04)In this unit, the terminal with asterisk mark (*) is (open) terminal whichis not connected to the outs

XL-DV608 – 5[2] FL DISPLAYVFD701 VVK251116//-1GRID ASSIGNMENTANODE CONNECTIONOUTER DRAWINGPIN CONNECTION

XL-DV601 – 5 Remote c o ntrol1. Remote Control Transmitter2. DVD Setup Button3. Power On/S tand-by Button4. Direct Number Buttons5.Chapter(Track)Skip

XL-DV608 – 6-MEMO-

PARTS GUIDEDVD MICRO SYSTEMMODELSHARP CORPORATIONCONTENTSParts marked with " " are important for maintaining the safety of the set. Be sure

XL-DV602NO. PARTS CODEPRICE RANKNEW MARKPART RANKDESCRIPTION[1] INTEGRATED CIRCUITSIC101 VHILM4781TA-1 AZ N Power Amp.,LM4781TAIC201 VHIKIA7805API AF

XL-DV603NO. PARTS CODEPRICE RANKNEW MARKPART RANKDESCRIPTIOND305 VHD1N4148//-1 AA Silicon,1N4148D306 VHD1N4148//-1 AA Silicon,1N4148D307 VHD1N4148//-1

XL-DV604NO. PARTS CODEPRICE RANKNEW MARKPART RANKDESCRIPTION[9] CAPACITORSC101 VCKYCY1HB221K AA 220 pF,50VC102 VCKYCY1HB221K AA 220 pF,50VC104 RC-GZA1

XL-DV605NO. PARTS CODEPRICE RANKNEW MARKPART RANKDESCRIPTIONC317 VCKYCY1EF223Z AB 0.022 µ F,25VC318 VCCSCY1HL5R0C AD 5 pF,50VC319 VCCCCY1HH180J AA 18

XL-DV606NO. PARTS CODEPRICE RANKNEW MARKPART RANKDESCRIPTIONC633 VCKYPA1HB272K AA 0.0027 µ F,50VC634 VCKYCY1HB272K AA 0.0027 µ F,50VC635 VCQYKA1JM274J

XL-DV607NO. PARTS CODEPRICE RANKNEW MARKPART RANKDESCRIPTIONR150 VRD-ST2EE471J AA 470 ohms,1/4WR151 VRS-CY1JB471J AA 470 ohms,1/16WR154 VRS-CY1JB682J

XL-DV608NO. PARTS CODEPRICE RANKNEW MARKPART RANKDESCRIPTIONR383 VRS-CY1JB562J AA 5.6 kohms,1/16WR384 VRD-ST2CD682J AA 6.8 kohms,1/6WR385 VRD-ST2CD562

XL-DV609NO. PARTS CODEPRICE RANKNEW MARKPART RANKDESCRIPTIONR666 VRS-CY1JB223J AA 22 kohms,1/16WR667 VRS-CY1JB223J AA 22 kohms,1/16WR675 VRS-CY1JB104J

XL-DV602 – 1XL-DV60Service Manual CHAPTER 2. ADJUSTMENTS[1] ADJUSTMENT1. TUNER SECTIONfL: Low-range frequencyfH: High-range frequency• AM IF/RFSignal

XL-DV6010NO. PARTS CODEPRICE RANKNEW MARKPART RANKDESCRIPTIONR753I VRS-CY1JB823J AA 82 kohms,1/16WR753J VRS-CY1JB823J AA 82 kohms,1/16WR753K VRS-CY1JB

XL-DV6011NO. PARTS CODEPRICE RANKNEW MARKPART RANKDESCRIPTIONCNW102 QCNWNA033SJZZ AD Connector Ass'y,7/7Pin/CNS102CNW103 QCNWNA339SJZZ N Connecto

XL-DV60 12[12] CHANGER MECHANISM PARTSABCDEFGH12345610110210310410510610710810911011111211311411511611711811912012112212312412512612712812913013113213

XL-DV6013NO. PARTS CODEPRICE RANKNEW MARKPART RANKDESCRIPTION[12] CHANGER MECHANISM PARTS101 9GD662641004 AU Drawer L102 9GD662641033 AP Drawer R103 9

XL-DV60 14[13] CABINET PARTSABCDEFGH123456243SiliconGreaseSiliconGreaseT201ABBAD201IC201IC202IC203PWBProvided withSW700Nut(M201)SiliconGreaseIC101VFD7

XL-DV6015NO. PARTS CODEPRICE RANKNEW MARKPART RANKDESCRIPTION[13] CABINET PARTS201 CPNLCA011SJ03 N Front Panel Ass'y201-1 -------- - Front Panel2

XL-DV6016[15] ACCESSORIESNO. PARTS CODEPRICE RANKNEW MARKPART RANKDESCRIPTION[15] ACCESSORIES!QACCU0003SJ00 AH AC Power Supply CordQANTL0009SJZZ AG FM

XL-DV6017NO. PARTS CODEPRICE RANKNEW MARKPART RANKDESCRIPTION[16] P.W.B. ASSEMBLY (Not Replacement Item)!PWB-A DCEKKV521SJ03 - N Main(A1)/Tuner(A2)PWB

XL-DV6018NO. PARTS CODEPRICE RANKNEW MARKPART RANKDESCRIPTION[22] VIBRATORS (DVD)G1 RCRSPA010SJZZ AE N Crystal,27 MHz[23] CAPACITORS (DVD)C1 RC-GZA107

XL-DV6019NO. PARTS CODEPRICE RANKNEW MARKPART RANKDESCRIPTIONC86 VCCCCY1CH471J AB N 470 pF (CH),16VC87 VCCCCY1CH471J AB N 470 pF (CH),16VC88 VCCCCY1CH

XL-DV602 – 2[2] TEST MODEThe test mode applied to this microcomputer has three modes, namelythe ordinary test mode for adjustment or measurement, the

XL-DV6020NO. PARTS CODEPRICE RANKNEW MARKPART RANKDESCRIPTIONC174 VCCCCY1CH270J AA N 27 pF (CH),16VC175 VCCCCY1CH270J AA N 27 pF (CH),16VC176 VCKYCY1C

XL-DV6021NO. PARTS CODEPRICE RANKNEW MARKPART RANKDESCRIPTIONR95 VRS-CY1JB104J AA 100 kohm,1/16WR96 VRS-CY1JB104J AA 100 kohm,1/16WR97 VRS-CY1JB104J A

XL-DV6022NO. PARTS CODEPRICE RANKNEW MARKPART RANKDESCRIPTIONR182 VRS-CY2AB000J N 0 ohm,JumperRN1 VRS-CB1JF100J AA N 10 ohm,1/16W,Resistors ArrayRN2 V

XL-DV6023INDEXPARTS CODE No.PRICE RANKNEW MARKPART RANK[ B ]B3CPDV60F 14- NB3CPDV60SW 14- N[ C ]CFANPA002SJ02 13-218 NCPNLCA011SJ03 13-201 N[ D ]DCEK

XL-DV6024" 21-L14 AB N" 21-L15 AB N" 21-L16 AB N" 21-L17 AB N" 21-L18 AB N" 21-L19 AB NRBLN-A002SJZZ 21-L1 AB N" 21

XL-DV6025" 21-L27 NRCILCA0004SJZ 21-L35 NRCILCA001SJZZ 6-L206 ADRCILCA002SJZZ 6-L901 ABRCILCA003SJZZ 6-L702 ABRCILI0004SJZZ 5-T351 AFRCILI0005SJZ

XL-DV6026" 23-C58 AA" 23-C59 AA" 23-C61 AA" 23-C62 AA" 23-C63 AA" 23-C64 AA" 23-C65 AA" 23-C66 AA" 23-C67

XL-DV6027" 3-D232 AB" 3-D701 AB" 3-D706 AB" 3-D708 ABVHD1N4148//-1 3-D104 AA" 3-D105 AA" 3-D106 AA" 3-D108 AA"

XL-DV6028" 10-R615 AA" 10-R676 AA" 10-R681 AAVRD-ST2CD473J 10-R204 AA" 10-R395 AA" 10-R624 AA" 10-R625 AAVRD-ST2CD562J 1

XL-DV6029" 24-R127 AAVRS-CY1JB104J 10-R141 AA" 10-R245 AA" 10-R302 AA" 10-R622 AA" 10-R675 AA" 10-R683 AA" 10-R764

XL-DV602 – 34. Timer test Mode (TEST 4)When this test mode is obtained, the following display lights for onesecond.Set the current time and timer time

XL-DV6030" 10-R616 AA" 24-R159 AA" 24-R160 AAVRS-CY1JB474J 10-R213 AA" 10-R228 AA" 10-R357 AAVRS-CY1JB4R7J 10-R144 AAVRS-CY1J

XL-DV60319GD010824696 12-148 AD9GD010824717 12-150 AG9GD010824718 12-151 AD9GD010824736 12-153 AD9GD010824754 12-155 N9GD010824755 12-154 N9GD01082476

“HOW TO ORDER REPLACEMENT PARTS”To have your order filled promptly and correctly, please furnish thefollowing information.1. MODEL NUMBER 2. REF. No.3

-MEMO-XL-DV60

-MEMO-XL-DV60

-MEMO-XL-DV60

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