Sharp XL-1500H Service Manual

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XL-1500W
CONTENTS
Page
SAFETY PRECAUTION FOR SERVICE MANUAL .......................................................................................................... 2
VOLTAGE SELECTION .................................................................................................................................................... 2
AC POWER CORD AND PLUG ADAPTOR ..................................................................................................................... 2
SPECIFICATIONS ............................................................................................................................................................ 3
NAMES OF PARTS .......................................................................................................................................................... 4
OPERATION MANUAL ..................................................................................................................................................... 6
DISASSEMBLY................................................................................................................................................................. 8
REMOVING AND REINSTALLING THE MAIN PARTS.................................................................................................. 10
ADJUSTMENT ................................................................................................................................................................ 11
TEST MODE ................................................................................................................................................................... 12
NOTES ON SCHEMATIC DIAGRAM ............................................................................................................................. 19
TYPES OF TRANSISTOR AND LED.............................................................................................................................. 19
WAVEFORMS OF CD CIRCUIT ..................................................................................................................................... 20
BLOCK DIAGRAM .......................................................................................................................................................... 21
SCHEMATIC DIAGRAM ................................................................................................................................................. 24
WIRING SIDE OF P.W.BOARD ...................................................................................................................................... 32
TROUBLESHOOTING .................................................................................................................................................... 36
FUNCTION TABLE OF IC .............................................................................................................................................. 42
LCD SEGMENT .............................................................................................................................................................. 44
PARTS GUIDE/EXPLODED VIEW
SERVICE MANUAL
SHARP CORPORATION
No. S6242XL1500W/
• In the interests of user-safety the set should be restored to its original
condition and only parts identical to those specified should be used.
This document has been published to be used
for after sales service only.
The contents are subject to change without notice.
XL-1500W Compact Audio System consisting of XL-1500W
(main unit) and CP-XL1500H (speaker system).
COMPACT AUDIO SYSTEM
MODEL XL-1500W
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1 2 3 4 5 6 ... 55 56

Summary of Contents

Page 1 - SERVICE MANUAL

– 1 –XL-1500W CONTENTSPageSAFETY PRECAUTION FOR SERVICE MANUAL ...

Page 2 - VOLTAGE SELECTION

XL-1500W– 10 –How to remove the CD lid (See Fig. 10-1.)Perform steps 1 to 13 of the disassembly method to removethe gear box. (See page 8,9)1. Remove

Page 3 - SPECIFICATIONS

– 11 –XL-1500WADJUSTMENTTUNER SECTIONAMGNDFM75OHMSANTENNATERMINALSO301T302FE301T306IC303T351VR351TP301FM MuteLevelAM BandCoverage fLAMTracking fLAM IF

Page 4 - NAMES OF PARTS

XL-1500W– 12 –2. CD Test Mode (TEST 1)In the CD test mode the operation of each step is possible even if the LID-SW is off. If focus cannot be taken

Page 5 - Remote control

– 13 –XL-1500WThe time display always indicates "0:00".Press the following buttons in this state to obtain the operations specified below.&q

Page 6 - Setting the clock

XL-1500W– 14 –Press the following buttons in this state to obtain the operations specified below."ON/STAND-BY"...Test mode and power turn

Page 7 - Troubleshooting

– 15 –XL-1500WPress the following buttons in this state to obtain the operations specified below."ON/STAND-BY"...Test mode and power turn

Page 8

XL-1500W– 16 –3. Tuner Test Mode (TEST 2)1. Outline of tuner (radio) test mode The tuner test mode is intended to store the adjustment and measurem

Page 9

– 17 –XL-1500W4. Electronic volume Test Mode (TEST 3)When this test mode is obtained, the following display lights for one second.In this mode, volume

Page 10 - XL-1500W

XL-1500W– 18 –This test mode is intended to check whether all the main unit buttons can be detected. Accordingly, in this test mode, it is checkedwhe

Page 11 - ADJUSTMENT

– 19 –XL-1500WSW702 PICKUP IN ON—OFFSW709 ON/STAND-BY ON—OFFSW710 CD LID OPEN/CLOSE ON—OFFSW711 REW/PRESET DOWN ON—OFFSW712 FF/PRESET UP ON—OFFSW713 C

Page 12 - TEST MODE

XL-1500W– 2 –VOLTAGE SELECTIONBefore operating the unit on mains, check the preset voltage. If the voltage is different from your local voltage, adjus

Page 13

XL-1500W– 20 –WAVEFORMS OF CD CIRCUITNO DISC FOCUS SEARCH STOP PLAYFOO1 TMAX 1IC801 33pin FO+ 2SBOK2IC803 26pinIC801 8pinFO- 3 DMO 3IC803 25pinIC

Page 14

– 21 –XL-1500WFigure 21 BLOCK DIAGRAM (1/3)ANTENNATERMINALAM BandCoverage fLFM MUTELEVELAM IFFM IFFM IFFM IF AM IFAM BandTracking fLVD301SVC348S FM IF

Page 15

XL-1500W– 22 –Figure 22 BLOCK DIAGRAM (2/3)Q801Q802GVSWFEOFENVRORFRPRFISRFGORFGCAGCIRFORFNGNDRFDCTEOTENTEBCSELLDOMDITN1TPIFPIFNIVCCHEAD AMP.IC802TA215

Page 16

– 23 –XL-1500WFigure 23 BLOCK DIAGRAM (3/3)VOLTAGEREGULATOR3 1 3 2 1 AC POWER SUPPLY CORDPOWERTRANSFORMER(SUB) CNP681SO651 IC681KIA7805APCONSTANT RLY6

Page 17

XL-1500W– 24 –ABCDEFGH123456• NOTES ON SCHEMATIC DIAGRAM can be found on page 19.Figure 24 SCHEMATIC DIAGRAM (1/8)2.5V9V9.5V0.8V(2.7V)(2.7V)0.6V(0.9V)

Page 18

– 25 –XL-1500W78 9 10 11 12Figure 25 SCHEMATIC DIAGRAM (2/8)(0V)4.7V1.3V1.3V4V(2.2V)2.3V(1.2V)3.8V(1.9V)3.8V(4.3V)2.9V0V5V5V5V5.2V(0V)2.6V(2.6V)0V10.9

Page 19 - 1 2 3

XL-1500W– 26 –ABCDEFGH123456• The numbers 1 to 17 are waveform numbers shown in page 20.• NOTES ON SCHEMATIC DIAGRAM can be found on page 19.Fig

Page 20

– 27 –XL-1500W78 9 10 11 12Figure 27 SCHEMATIC DIAGRAM (4/8)A3.3V 1.6V3.3V5.2V0V1.2V0V0V0V1.6V3.3V0.7V1.6V1.6V0.6V1.6V1.6V1.6V3.2V1.6V1.6V1.6V1.6V1.6V

Page 21

XL-1500W– 28 –ABCDEFGH123456• NOTES ON SCHEMATIC DIAGRAM can be found on page 19.Figure 28 SCHEMATIC DIAGRAM (5/8)SYSTEM MICROCOMPUTFL DRIVER25 24 23

Page 22

– 29 –XL-1500W78 9 10 11 12Figure 29 SCHEMATIC DIAGRAM (6/8)M MICROCOMPUTER/FL DRIVERCD LID MOTOR DRIVER75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 6

Page 23

– 3 –XL-1500WSPECIFICATIONSSpecifications for this model are subject to change withoutprior notice.FOR A COMPLETE DESCRIPTION OF THE OPERATION OF THIS

Page 24

XL-1500W– 30 –ABCDEFGH123456• NOTES ON SCHEMATIC DIAGRAM can be found on page 19.Figure 30 SCHEMATIC DIAGRAM (7/8)+B20V 11.7V 20V 13V 20V 12.3V 11.7V

Page 25

– 31 –XL-1500W78 9 10 11 12Figure 31 SCHEMATIC DIAGRAM (8/8)4.8V4.8V4.8V4.8V4.8V9.6V5V4.8V4.8V4.8V4.8V4.8V4.8V4.8V4.8V4.8V4.8V4.8V4.8V4.8V4.8V0V0V0V0V

Page 26 - MM1469PH

XL-1500W– 32 –ABCDEFGH123456Figure 32 WIRING SIDE OF P.W.BOARD (1/4)R812C816R835R810R807IC803C809R808C804C821L853C871C858C859L851R854R862R844R861R853R

Page 27 - 8 9 10 11 12

– 33 –XL-1500W78 9 10 11 12Figure 33 WIRING SIDE OF P.W.BOARD (2/4)C806C801R802R820R806C813C810IC802R805C811C815C841R812C816R835R810R80703R854R862R844

Page 28

XL-1500W– 34 –ABCDEFGH123456Figure 34 WIRING SIDE OF P.W.BOARD (3/4)C431R438R44C413R407R405R406R408R421R415IC401C432C433R366C395R393R355C353C354R376C3

Page 29

– 35 –XL-1500W78 9 10 11 12Figure 35 WIRING SIDE OF P.W.BOARD (4/4)R104C431R438R441R401R402R204C202R214R210R203C201R201R205C211R213R211R215R209R206R21

Page 30

XL-1500W– 36 –TROUBLESHOOTINGCleaner LiquidCleaning DiscPARTS CODE: UDSKA0004AFZZHOW TO USE1. Using the brush in the cleaner cap, apply 1 or 2 drops o

Page 31

– 37 –XL-1500WMake sure that the disc is normal, and set the CD TEST MODE (STEP 1).Is the measured voltage as specified in circuit diagram?Check the m

Page 32

XL-1500W– 38 –Check the PWB pattern between emitter of Q605 and CNP805/CNW805.• Laser failure.Is 0V applied to the pin 38 (SEL) of IC801 ?YesNoDoes th

Page 33

– 39 –XL-1500W• Focus servo sawtooth wave failure.Is +7.0V applied to the pins 21 and 22 (VCC) of IC803 ? Is sawtooh wave output to the pin 33 (FOO) o

Page 34

XL-1500W– 4 –NAMES OF PARTS Front panel1. CD Compartment2. CD Open/Close Button3. On/Stand-by Button4. Function Selector Button5. Bass/Treble Selector

Page 35

XL-1500W– 40 –• HF error.YesYesIs output (tracking error signal) obtained at the pins 31 (TEI)and 32 (TEZI) of IC801 the CD TEST MODE "STEP 4&quo

Page 36 - When the CD does not function

– 41 –XL-1500W• Sled motor operation failure.YesYesIs following sled feed signal output the pin 40 (FMO) of IC801when FF /REW key is pressed after

Page 37

XL-1500W– 42 –FUNCTION TABLE OF ICIC401 VHiLC75342M-1: Function/Volume Equaliser (LC75342M)1 DI Serial data and clock input pin for control.2 CE Chip

Page 38

– 43 –XL-1500WIC401 VHiLC75342M-1: Function/Volume Equaliser (LC75342M)67891011 12 13 1415 16 17 18 19 202122232425265272830291234LVrefRVrefCCBINTERF

Page 39 - 1.5~2.5sec

XL-1500W– 44 –LCD701: RV-LX0015SJZZ LCD DisplayFigure 44 LCD SEGMENTPinNo123456789101112131415161718192021com1com1z1h1g1a1RECh2g2a2SLEEPh3g3a3RANDOMh4

Page 40

XL-1500WPARTS GUIDENOTE:Parts marked with “ ” are important for maintaining the safety of the set.Be sure to replace parts with specified ones for mai

Page 41

PRICERANKDESCRIPTIONNO.PART CODENO. PARTS CODEPRICERANKDESCRIPTIONXL-1500W– 1 –INTEGRATED CIRCUITSIC101 VHILA4282//-1 J AM Power Amp.,LA4282IC201 VHIK

Page 42 - FUNCTION TABLE OF IC

NO.PRICERANKDESCRIPTIONPARTS CODENO. PART CODEPRICERANKDESCRIPTIONXL-1500W– 2 –C350,351 VCKYCY1EF223Z J AB 0.022 µF,25VC352 RC-GZA106AF1C J AB 10 µF,1

Page 43

PRICERANKDESCRIPTIONNO.PART CODENO. PARTS CODEPRICERANKDESCRIPTIONXL-1500W– 3 –R127,128 VRD-ST2EE331J J AA 330 ohms,1/4WR129,130 VRD-ST2EE6R8J J AA 6.

Page 44

NO.PRICERANKDESCRIPTIONPARTS CODENO. PART CODEPRICERANKDESCRIPTIONXL-1500W– 4 –R846 VRS-CY1JB104J J AA 100 kohm,1/16WR848~854 VRS-CY1JB102J J AA 1 koh

Page 45 - XL-1500W

– 5 –XL-1500W Remote control1.Remote Control Transmitter2.On/Stand-by Button3.CD Button4.Tuner Button5. Timer Button6. Clock Button7.Memory Button8. D

Page 46

PRICERANKDESCRIPTIONNO.PART CODENO. PARTS CODEPRICERANKDESCRIPTIONXL-1500W– 5 –245 TSPC-0341SJZZ JLabel,Specification [For Thailand]246 CGERW0008SJ01

Page 47

XL-1500WABCDEFGH123456Figure 6 CD MECHANISM EXPLODED VIEW– 6 –308-1703304703303302704301M701702x2306x2SW702M702PWB-C308-3308-2308701305307x2

Page 48

XL-1500WFigure 7 CABINET EXPLODED VIEWABCDEFGH123456– 7 –LCD701CNW909CD MECHANISMIC101T651Q605Q602Q603(M801)SiliconGrease2092112142032132082106172062

Page 49

XL-1500W– 8 –Figure 8 SPEAKER EXPLODED VIEWABCDEFGH123456SP603 (L-CH)SP604 (R-CH)SP601 (L-CH)SP602 (R-CH)TweeterWooferSP603 (L-CH)SP604 (R-CH)Tweeter

Page 50

XL-1500W–MEMO–

Page 51

XL-1500W–MEMO–

Page 52

XL-1500WA0206-363SS•HA•CEX • SA• SZSHARP CORPORATIONAV Systems GroupAudio Systems DivisionHigashihiroshima, Hiroshima 739-0192, JapanPrinted in JapanC

Page 53

XL-1500W– 6 –OPERATION MANUALSetting the clockThis may be operated only with the remote control.In this example, the clock is set for the 24-hour (0:0

Page 54

– 7 –XL-1500WSystem connections Setting the AC voltage selectorCheck the setting of the AC voltage selector located on the rearpanel before plugging t

Page 55

XL-1500W– 8 –1 Top Cabinet 1. Screw ... (A1) x4 8-1,22. Socket ... (A2) x9 8-22 Cover,Rear panel 1. Screw ...

Page 56 - ALL RIGHTS RESERVED

– 9 –XL-1500WFigure 9-1Terminal PWBRear PanelMain PWBTuner PWB(G1) x6ø3 x8mm(E1) x2ø3 x10mm(G2) x2ø3 x10mm(G3) x2(E2) x1(D1) x1ø3 x10mm(D2) x1(F1) x1ø

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