Sharp R-430EK Service Manual

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SUPPLEMENTAL
SHARF?
SERVICE MANUAL
R-430BK
R-430BW
R-430BD
S38Mi 07R430BE
MICROWAVE OVEN MODELS
R-430BK/R-430BW / R-430BD
In the interest of user-safety the oven is to be restored
to its original condition and only the parts identical to
those specified should be used.
R-430BW
WARNING TO SERVICE PERSONNEL: Microwave
ovens contain circuitry capable of producing
very high voltage and current. Contact with the
following parts may result in a severe, possibly
fatal electrical shock.(High Voltage Capacitor,
High Voltage Power Transformer, Magnetron,
High Voltage Rectifier Assembly, High Voltage
Harness etc..)
This is a supplemental Service Manual for Microwave Oven models R-430BK, R-430BW & R-430BD
These models are quite similar to the Base Model R-420BK (S/M#S28M104R420BE ).
This supplemental manual must be used in conjunction with the base model service manual for complete operation, service,
safety and replacement parts information.
TABLE OF CONTENTS
SECTION
PAGE
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICE TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY.
........... Inside Front Cover
Before Servicing
.............................................................
Inside Front Cover
Warning to Service Personnel
................................................................. 1
Forewordandwarning ....................................................................... 2
Specifications ...............................................................................
3
KeyUnitLayout .............................................................................
4
Operation ..................................................................................
5
Servicing and Troubleshooting Guide .......................................................... 6
TestProcedures .............................................................................
7
TouchControlOutline .......................................................................
13
Component Replacement and Adjustment Procedure
...........................................
18
Microwave Measurement Procedure
.......................................................... 22
Schematic / Wiring Diagram ................................................................. 23
Parts .....................................................................................
28
Packing and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
SHARP ELECTRONICS CORPORATION
Service Headquarters: Sharp Plaza, Mahwah, New Jersey, 07430-2135
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Summary of Contents

Page 1 - SERVICE MANUAL

SUPPLEMENTAL SHARF? SERVICE MANUAL R-430BK R-430BW R-430BD S38Mi 07R430BE MICROWAVE OVEN MODELS R-430BK/R-430BW / R-430BD In the interest of us

Page 2 - (RD81001 U)

R-430BK R-430BW R-430BD TEST PROCEDURES Procedure Letter Component Test G . Touch Control Panel Assembly Test (Confinued) When testing is c

Page 3

R-430BK EEY TEST PROCEDURES .’ Procedure Letter Component Test 1. Continued Procedures to be taken when the foil pattern of the printed wiring

Page 4 - After repairing

R-430BK R-430BW R-430BD TEST PROCEDURES Procedure Letter Component Test J Compu Defrost Test 1. Place one cup of water in the center of t

Page 5 - SPECIFICATIONS

R-430BK EEY Procedure Letter Component Test L . AH Sensor Test Checking the initial sensor cooking condition 1. The oven should be plug

Page 6 - Key Unit Layout

R-430BK R-430BW R-430BD Procedure Letter Component Test L. Checking the Control Unit (Confinued) 6. Disconnect the wire leads to the prima

Page 7 - OPERATION

R-430BK E%dl OUTLINE OF TOUCH CONTROL PANEL The touch control section consists of the following units as shown in the touch control pan

Page 8 - Test Procedure

R-430BK R-430BW R-430BD The I/O signals of the LSI (IZA866DR) is detailed in the following table. ( Pin No. 1 Signal 1 I/O 1 Description

Page 9 - Before testing

R-430BK R-430BW R-430BD Signal I/O Description Pin No. 22 P30 OUT Signal to sound Buzzer (2.0 kHz). 0.1 sec. B: completion sound 23 P31 O

Page 10 - TEST PROCEDURES

R-430BK R-430BW R-430BD Pin No. Signal I/O Description 80-84 PIO-PI4 OUT Used for Initial balancing of the bridge circuit (absolute humidi

Page 11

, . .- Precautions for Handling Electronic Components This unit uses CMOS LSI in the integral part of the cir- cuits. When handling th

Page 12

R-430BK R-430BW R-430BD ( 1 a (b) ( ) C (d) ( ) e Do not operate or allow the oven to be operated with the door open. Make the followin

Page 13 - Checking the Control Unit

R-430BK R-430BW R-430BD COMPONENT REPLACEMENT/ADJUSTMENT PROCEDURE icrowave ovens contain circuitry capable of producing very high voltage

Page 14 - Component Test

R-430BK E%F ABSOLUTE HUMIDITY SENSOR CIRCUIT Structure of Absolute Humidity Sensor the sensor cooking of the unit. The absolute humidity

Page 15 - Control Unit

R-430BK R-430BW R-430BD AH SENSOR DUCT REMOVAL 1. 2. 3 . 4. 5. 6. Disconnect the power supply cord. Open the oven door and block it open.

Page 16 - R-430BK

R-430BK R-430BW R-430BD AH SENSOR ORIENTATION 8t HARNESS ROUTING AH Sensor Orientation Mounting Screw AH densor AH Sensor Duct Figure l-1 6 O

Page 17 - SEG32-SEG40

R-430BK R-430BW R-430BD MICROWAVE MEASUREMENT PROCEDURE After adjustment of the door, interlock and monitor switches are completed individu

Page 18

I 0 n In u 0 m D I n?_l- ha n__- -If*! - __ uoor uosea, LOOK u-r Lonamon MONITOR FUSE I BLK I 1 RED MAGNETRON TEMP. RED CAVITY TEMP. FUSE I--

Page 19 - Approx. 1 Ma

R-430BK R-430BW R-430BD - - - - - -0 I CE I ’ 92 A , 00’ I I I I I I I I I I I I I I I I I I I I I I I I I I I I 24

Page 20

1 2 3 4 5 6 AC1 2OV 60Hz TURNTABLE MOTOR OVEN LAMP FAN MOTOR MICRO I , ~ w R4 27 ICI01 Q2 2SB1238 Dl-D4 4 :I b/ 1 - 1 T' 4 lIESI D5 D6 R5 4.7k

Page 22 - AH SENSOR REPLACEMENT

R-430BK R-430BW R-430BD A B C D E F G ~ H 1 2 3 4 5 6 Printed Wiring Board of Power Unit 1 2 3 4 5 6 27

Page 23 - Orientation

SERVICE MANUAL SHARI? Microwave Ovens R=430BK/R=430BW/R=43OBD Foreword This manual has been prepared to provide Sharp Electronics Corporatio

Page 24 - Microwave Leakage Test

R-430BK R-430BW R-430BD Contact your nearest SHARP Parts Distributor to order. For location of SHARP Parts Distributor, Please call Toll-

Page 25 - %+_2+- _ _

R-430BK R-430BW R-430BD Ref No. Part No. Q Description Qty Code Control Panel 3-l / CPWBFBOllMRUO- M Control unit' 1 BK 3-1A QCNCMA4

Page 26 - - - - - - -0

R-430BK R-430BW R-430BD A A Ref No. Part No. Q Description Qty Code Door 4- 0 CDORFB217MRKO M Door assembly(R-43OBK) 1 BE 4- 0 CDORFB2

Page 27 - Power Unit Circuit

r R-430BK R-430BW R-430BD 4 I A z -I 3 1 I I I 1 4 5 I I I 6 Cavity Assembly 3 Q / Q 5-3 : 0 2-a 9 1-12

Page 28

R-430BK R-430BW R-430BD 1 2 3 4 5 6 4 - 3 - - J - 1 - E - F - G - H Control Panel Assembly Q 4-o Door Assembly r---- --- ---------~-___- -----

Page 29 - 1 2 3 4 5 6

. . ., . .: _:^ Wire Harnesses * Actual harnesses may be different than illustrations. 4 * TRAY HOLDER a OPERATlON MANUAL d> * PACKING

Page 30 - Electrical

R-430BK R-430BW R-430BD SHARR ‘980 SHARP CORP. (3M2.70E) Printed in U.S.A.

Page 31 - Control Panel

R-430BK R-430BW R-430BD WARNING TO SERVICE PERSONNEL Microwave ovens contain circuitry capable of producing very high voltage and current

Page 32 - Fasteners

R-430BK R-430BW R-430BD SPECIFICATIONS Item Power Requirements Description 120 Volts 14 Amperes 1650 Watts 60 Hertz Single phase, 3 wire grounde

Page 33 - Cavity Assembly

R-430BK R-430BW R-430BD Key Unit Layout a. Indicators. b. Lighted digital display. c. Custom Help. Features user friendly communications d

Page 34 - Door Assembly

The following is a description during oven ope ration. OPERATION DESCRIPTION OF OPERATING SEQUENCE of compon Sensor Cooking Condition ent

Page 35 - Wire Harnesses

R-430BK R-430BW R-430BD When troubleshooting the microwave oven, it is helpful to follow the sequence of operation in performing the check

Page 36

R-430BK R-430BW R-430BD Procedure Letter Component Test G . Touch Control Panel Assembly Test The touch control panel consists of circuits

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